Watkiss PowerSquare R2L User Manual
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... 65 Clear a Stitch-wire Jam 73 Clear a Stitch Head Jam 75 Calibrate the Touch Screen 78 Change the Fuses - Book Stacker 79 Manually park the Shuttle 80 6. Maintenance 83 Service Interval 83 Operator Maintenance 83 Clean the PowerSquare 84 Clean the Former Roller 85 Clean the Polyurethane Strips in the Form Clamp... trim stop 100 7. PowerSquare 78 Change the Fuses - Specifications 101 8. Declaration of Conformity 105 Appendix 107 Image Creep 107 ii Watkiss PowerSquare™224 User Manual
... 65 Clear a Stitch-wire Jam 73 Clear a Stitch Head Jam 75 Calibrate the Touch Screen 78 Change the Fuses - Book Stacker 79 Manually park the Shuttle 80 6. Maintenance 83 Service Interval 83 Operator Maintenance 83 Clean the PowerSquare 84 Clean the Former Roller 85 Clean the Polyurethane Strips in the Form Clamp... trim stop 100 7. PowerSquare 78 Change the Fuses - Specifications 101 8. Declaration of Conformity 105 Appendix 107 Image Creep 107 ii Watkiss PowerSquare™224 User Manual
Watkiss PowerSquare R2L User Manual
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...). Contact your PowerSquare supplier for further help. CAUTION: Only connect the machine to the problem solving section in this manual (see "Error Conditions, Problems and Solutions" on the rear of the machine. Operator side of printed pages into stitched... of the PowerSquare Introduction The PowerSquare operates online with a good earth-connection. The PowerSquare can be installed by a Watkiss approved service engineer. Description of the PowerSquare PowerSquare User Interface Connecting Bridge Book Stacker (optional) Trim Bin FIGURE 1. 1 - Special knowledge ...
...). Contact your PowerSquare supplier for further help. CAUTION: Only connect the machine to the problem solving section in this manual (see "Error Conditions, Problems and Solutions" on the rear of the machine. Operator side of printed pages into stitched... of the PowerSquare Introduction The PowerSquare operates online with a good earth-connection. The PowerSquare can be installed by a Watkiss approved service engineer. Description of the PowerSquare PowerSquare User Interface Connecting Bridge Book Stacker (optional) Trim Bin FIGURE 1. 1 - Special knowledge ...
Watkiss PowerSquare R2L User Manual
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... paper sizes are only available at certain access levels, see "ACCESS LEVEL" on or off communication to switch off . Watkiss PowerSquare™224 User Manual 23 MEASUREMENT Select 'mm' or 'inch' as the unit of the settings can be changed, depending on the current access level. - The CONFIGURE... Window The CONFIGURE Window The CONFIGURE machine. STITCH SENSOR There is used by the service engineer. TAMPER TIME adjusts the time that checks for thin books. TAMPER TIME FORM SETUP This button is used by the...
... paper sizes are only available at certain access levels, see "ACCESS LEVEL" on or off communication to switch off . Watkiss PowerSquare™224 User Manual 23 MEASUREMENT Select 'mm' or 'inch' as the unit of the settings can be changed, depending on the current access level. - The CONFIGURE... Window The CONFIGURE Window The CONFIGURE machine. STITCH SENSOR There is used by the service engineer. TAMPER TIME adjusts the time that checks for thin books. TAMPER TIME FORM SETUP This button is used by the...
Watkiss PowerSquare R2L User Manual
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...Hold RESET until the red line reaches the right-hand side. 24 Watkiss PowerSquare™224 User Manual The MENU Window Buttons Button Information ACCESS LEVEL CURRENT LANGUAGE AXES BRIDGE SERVICE OPTIONS TEST COUNTERS - These settings include • Change the Access Level • Change the ... not changed during day-to right. RESET The Touch Screen has five different access levels • Operator • Supervisor • Service • Distributor • Factory Touch ACCESS LEVEL and select the correct level from left to -day operation. Supervisor access level is...
...Hold RESET until the red line reaches the right-hand side. 24 Watkiss PowerSquare™224 User Manual The MENU Window Buttons Button Information ACCESS LEVEL CURRENT LANGUAGE AXES BRIDGE SERVICE OPTIONS TEST COUNTERS - These settings include • Change the Access Level • Change the ... not changed during day-to right. RESET The Touch Screen has five different access levels • Operator • Supervisor • Service • Distributor • Factory Touch ACCESS LEVEL and select the correct level from left to -day operation. Supervisor access level is...
Watkiss PowerSquare R2L User Manual
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... the printer. Clear the PowerSquare error. Touch ADVANCED > PURGE SET > PURGE SET. Procedure 1. Follow the instructions on your Watkiss service engineer. CHAPTER 5 Error Conditions, Problems and Solutions This chapter describes how to correct problems that can occur on the printer. Printer ...other error occurs in the PowerSquare, the printer and the PowerSquare stop . Check the PowerSquare screen. Watkiss PowerSquare™224 User Manual 41 Clear the printer error. 2. Remove all sheets from the PowerSquare, then: Check the Touch START to remove paper from ...
... the printer. Clear the PowerSquare error. Touch ADVANCED > PURGE SET > PURGE SET. Procedure 1. Follow the instructions on your Watkiss service engineer. CHAPTER 5 Error Conditions, Problems and Solutions This chapter describes how to correct problems that can occur on the printer. Printer ...other error occurs in the PowerSquare, the printer and the PowerSquare stop . Check the PowerSquare screen. Watkiss PowerSquare™224 User Manual 41 Clear the printer error. 2. Remove all sheets from the PowerSquare, then: Check the Touch START to remove paper from ...
Watkiss PowerSquare R2L User Manual
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.... Touch the screen to the mains power supply of the correct type and voltage? See "Power save " on the touch screen? No Yes Call your service engineer. The touch screen does not work Is the touch screen in power-save mode? 5 - General Problems General Problems The PowerSquare does not start of... mains supply of this fault-finding table. Calibrate the touch screen. See "Calibrate the Touch Screen" on page 78. 42 Watkiss PowerSquare™224 User Manual
.... Touch the screen to the mains power supply of the correct type and voltage? See "Power save " on the touch screen? No Yes Call your service engineer. The touch screen does not work Is the touch screen in power-save mode? 5 - General Problems General Problems The PowerSquare does not start of... mains supply of this fault-finding table. Calibrate the touch screen. See "Calibrate the Touch Screen" on page 78. 42 Watkiss PowerSquare™224 User Manual
Watkiss PowerSquare R2L User Manual
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... the books made from the same paper-weight and paper-type? Accurate measurement will improve book quality. Yes No Call your service engineer A 44 Watkiss PowerSquare™224 User Manual Are the covers of the books and the insides of paper exactly the same size? Book Quality Problems Untidy book problem •...
... the books made from the same paper-weight and paper-type? Accurate measurement will improve book quality. Yes No Call your service engineer A 44 Watkiss PowerSquare™224 User Manual Are the covers of the books and the insides of paper exactly the same size? Book Quality Problems Untidy book problem •...
Watkiss PowerSquare R2L User Manual
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Error Conditions, Problems and Solutions - Supervisor access level is not needed (see page 24). Does the problem continue? Increase the TAMPER TIME in increments of 200. Touch CONFIGURE > SHUTTLE. Book Quality Problems A Increase the TAMPER TIME to give the paper more time to settle. Call your service engineer Watkiss PowerSquare™224 User Manual 45 5 - Yes No Further action is needed . On thin books, this may reduce the production speed.
Error Conditions, Problems and Solutions - Supervisor access level is not needed (see page 24). Does the problem continue? Increase the TAMPER TIME in increments of 200. Touch CONFIGURE > SHUTTLE. Book Quality Problems A Increase the TAMPER TIME to give the paper more time to settle. Call your service engineer Watkiss PowerSquare™224 User Manual 45 5 - Yes No Further action is needed . On thin books, this may reduce the production speed.
Watkiss PowerSquare R2L User Manual
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...Further action is not stitched FIGURE 24. Pulling stitch-wire FIGURE 25. Change the cover material. Does the problem continue? Call your service engineer. Stitch-wire jam Stitch-wire cabinet Stitch-wire Accessory bag Middle wire-tube Large feed gear Stitch-wire jam Small feed gear ...Watkiss PowerSquare™224 User Manual 47 Does the problem continue? Stitching problems - the book is not needed . Run a standard job using 80gsm/20# bond paper. 5 -...
...Further action is not stitched FIGURE 24. Pulling stitch-wire FIGURE 25. Change the cover material. Does the problem continue? Call your service engineer. Stitch-wire jam Stitch-wire cabinet Stitch-wire Accessory bag Middle wire-tube Large feed gear Stitch-wire jam Small feed gear ...Watkiss PowerSquare™224 User Manual 47 Does the problem continue? Stitching problems - the book is not needed . Run a standard job using 80gsm/20# bond paper. 5 -...
Watkiss PowerSquare R2L User Manual
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... clear of stitch-wire jams? Yes No Clear the stitch-wire jam. Lubricate the stitch head. See "Lubricate the Stitch Head" on p.47. Call your service engineer 48 Watkiss PowerSquare™224 User Manual
... clear of stitch-wire jams? Yes No Clear the stitch-wire jam. Lubricate the stitch head. See "Lubricate the Stitch Head" on p.47. Call your service engineer 48 Watkiss PowerSquare™224 User Manual
Watkiss PowerSquare R2L User Manual
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... use paper that is outside the specification. Have you accurately measured the paper-size after printing? Watkiss PowerSquare™224 User Manual 49 Yes No Accurately measure the different papers. Yes No Enter the correct, measured PAPER SIZE into the touch screen? Error... Conditions, Problems and Solutions - Is the paper within specification? Does the problem continue? Call your service engineer The stitches should be aligned centrally on page 101. Book Quality Problems Stitching problems - Touch ADVANCED > RE-REF > RE-...
... use paper that is outside the specification. Have you accurately measured the paper-size after printing? Watkiss PowerSquare™224 User Manual 49 Yes No Accurately measure the different papers. Yes No Enter the correct, measured PAPER SIZE into the touch screen? Error... Conditions, Problems and Solutions - Is the paper within specification? Does the problem continue? Call your service engineer The stitches should be aligned centrally on page 101. Book Quality Problems Stitching problems - Touch ADVANCED > RE-REF > RE-...
Watkiss PowerSquare R2L User Manual
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... problem continue? Does the problem continue? If you need to re-reference the machine. Error Conditions, Problems and Solutions - Call your service engineer. 50 Watkiss PowerSquare™224 User Manual Yes No Further action is not larger than the book size, or the book will not be trimmed. No Yes Set TRIM...
... problem continue? Does the problem continue? If you need to re-reference the machine. Error Conditions, Problems and Solutions - Call your service engineer. 50 Watkiss PowerSquare™224 User Manual Yes No Further action is not larger than the book size, or the book will not be trimmed. No Yes Set TRIM...
Watkiss PowerSquare R2L User Manual
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... Quality Problems Trimming problem - Make sure the size is not trimmed square Open the trim stop . Does the problem continue? Call your service engineer Watkiss PowerSquare™224 User Manual 51 See "Clear paper from the trim stop guard and check for paper trimmings. the book is not needed . Is the correct... than the book size, or the book will not be trimmed. Yes No Clear paper from the trim stop clear of paper trimmings? Call your service engineer Trimming problem -
... Quality Problems Trimming problem - Make sure the size is not trimmed square Open the trim stop . Does the problem continue? Call your service engineer Watkiss PowerSquare™224 User Manual 51 See "Clear paper from the trim stop guard and check for paper trimmings. the book is not needed . Is the correct... than the book size, or the book will not be trimmed. Yes No Clear paper from the trim stop clear of paper trimmings? Call your service engineer Trimming problem -
Watkiss PowerSquare R2L User Manual
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Blade witness mark in the centre of this mark will depend on the trimmed edge other than the blade witness mark? This can leave a small mark in the centre of the book Are there marks on the paper quality and characteristics. The visibility of the trimmed edge. No Yes Call your service engineer No further action is needed Blade damage mark 52 Watkiss PowerSquare™224 User Manual poor trim quality The trim process uses a double-edge blade to cut thick books. 5 - Book Quality Problems Trimming problem - Error Conditions, Problems and Solutions -
Blade witness mark in the centre of this mark will depend on the trimmed edge other than the blade witness mark? This can leave a small mark in the centre of the book Are there marks on the paper quality and characteristics. The visibility of the trimmed edge. No Yes Call your service engineer No further action is needed Blade damage mark 52 Watkiss PowerSquare™224 User Manual poor trim quality The trim process uses a double-edge blade to cut thick books. 5 - Book Quality Problems Trimming problem - Error Conditions, Problems and Solutions -
Watkiss PowerSquare R2L User Manual
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.... See "Clean the Polyurethane Strips in the Form Clamp" on the spine? No Yes Printer service is required. Book Quality Problems Dirty marks on book Are there dirty marks on page 86. Are...stitches No Yes Clean grease from the Stitch Head" on page 90. Watkiss PowerSquare™224 User Manual 53 See "Clean the Former Roller" on page 88. Are there dirty marks on either the... front or rear cover of the dirty marks? Call your service engineer. Error Conditions, Problems and Solutions - Is the printer the cause of the book? Marks beside...
.... See "Clean the Polyurethane Strips in the Form Clamp" on the spine? No Yes Printer service is required. Book Quality Problems Dirty marks on book Are there dirty marks on page 86. Are...stitches No Yes Clean grease from the Stitch Head" on page 90. Watkiss PowerSquare™224 User Manual 53 See "Clean the Former Roller" on page 88. Are there dirty marks on either the... front or rear cover of the dirty marks? Call your service engineer. Error Conditions, Problems and Solutions - Is the printer the cause of the book? Marks beside...
Watkiss PowerSquare R2L User Manual
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...the spine at the stitch positions or is caused by the cover material or the finish. Call your service engineer. 54 Watkiss PowerSquare™224 User Manual Call your service engineer. Book Quality Problems Damaged book Normal witness mark left by the cover material or the finish.... Does the problem continue? Call your service engineer. See "Spine form problems" on the cover of the damage? No Yes...
...the spine at the stitch positions or is caused by the cover material or the finish. Call your service engineer. 54 Watkiss PowerSquare™224 User Manual Call your service engineer. Book Quality Problems Damaged book Normal witness mark left by the cover material or the finish.... Does the problem continue? Call your service engineer. See "Spine form problems" on the cover of the damage? No Yes...
Watkiss PowerSquare R2L User Manual
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... are shown in the message list. page 65. If the problem continues, then call your service engineer. See "Jam in order of the list. Follow the action needed for each message. Watkiss PowerSquare™224 User Manual 55 To decrease the book cycle time, adjust the machine settings: • decrease the number...
... are shown in the message list. page 65. If the problem continues, then call your service engineer. See "Jam in order of the list. Follow the action needed for each message. Watkiss PowerSquare™224 User Manual 55 To decrease the book cycle time, adjust the machine settings: • decrease the number...
Watkiss PowerSquare R2L User Manual
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... until the cover is complete. No Comms Centre axis moving . If the problem continues, then call your service engineer. The centre axis in the Connecting Bridge" on page 34. 56 Watkiss PowerSquare™224 User Manual See "Jam in the bridge is open or full. See "Empty the Trim Bin" on page...
... until the cover is complete. No Comms Centre axis moving . If the problem continues, then call your service engineer. The centre axis in the Connecting Bridge" on page 34. 56 Watkiss PowerSquare™224 User Manual See "Jam in the bridge is open or full. See "Empty the Trim Bin" on page...
Watkiss PowerSquare R2L User Manual
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... Touch STOP to remove the book. If the message does not clear, touch ADVANCED > RE-REF. If the problem continues, then call your service engineer. on page 65. No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. See "Jam in... then turn the machine ON. If necessary, open the main deck to clear the message from the screen. Watkiss PowerSquare™224 User Manual 57 FORMER There is an error at the former. Message List Message Information Reference DRIVE MOTOR STALL There is complete. Error Conditions, Problems ...
... Touch STOP to remove the book. If the message does not clear, touch ADVANCED > RE-REF. If the problem continues, then call your service engineer. on page 65. No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. See "Jam in... then turn the machine ON. If necessary, open the main deck to clear the message from the screen. Watkiss PowerSquare™224 User Manual 57 FORMER There is an error at the former. Message List Message Information Reference DRIVE MOTOR STALL There is complete. Error Conditions, Problems ...
Plockmatic SD-350/SD-500 Software Update Procedure
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...-1.00.rman" to the root folder of the user interface. 4. Available files will be shown. 5. Perform an NVM Reset (GP 20 NVM Reset in the Service Manual, and page 16 of that comes up (see details in screenshots below : Double-click the file and follow the instructions given in the USB port...
...-1.00.rman" to the root folder of the user interface. 4. Available files will be shown. 5. Perform an NVM Reset (GP 20 NVM Reset in the Service Manual, and page 16 of that comes up (see details in screenshots below : Double-click the file and follow the instructions given in the USB port...