Owners Manual
Page 2
... order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it . • Mow up and down before cleaning the machine, removing the grass catcher, or unclogging the discharge chute. • Operate machine only in daylight or good artificial light. • Do not operate the machine while under the machine. Use common sense when towing...
... order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it . • Mow up and down before cleaning the machine, removing the grass catcher, or unclogging the discharge chute. • Operate machine only in daylight or good artificial light. • Do not operate the machine while under the machine. Use common sense when towing...
Owners Manual
Page 3
... small children. • Mow up . Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge chute frequently and replace with the engine running. TOWING • Tow only with a machine that may suddenly appear in contact with safe machine operation. Adjust and service as required. • Maintain or replace safety and instruction labels, as on a water heater or...
... small children. • Mow up . Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge chute frequently and replace with the engine running. TOWING • Tow only with a machine that may suddenly appear in contact with safe machine operation. Adjust and service as required. • Maintain or replace safety and instruction labels, as on a water heater or...
Owners Manual
Page 4
... SAFETY RULES 2-3 MAINTENANCE 14-17 PRODUCT SPECIFICATIONS 4 SERVICE AND ADJUSTMENTS 18-23 CUSTOMER RESPONSIBILITIES 4 STORAGE 24 ASSEMBLY 5-6 TROUBLESHOOTING 25-26 OPERATION 7-13 REPAIR PARTS 27-42 MAINTENANCE SCHEDULE 14 4 It has been designed, engineered and manufactured to assemble and maintain your tractor properly. CONGRATULATIONS on federal lands. Should you experience any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is used, it should not...
... SAFETY RULES 2-3 MAINTENANCE 14-17 PRODUCT SPECIFICATIONS 4 SERVICE AND ADJUSTMENTS 18-23 CUSTOMER RESPONSIBILITIES 4 STORAGE 24 ASSEMBLY 5-6 TROUBLESHOOTING 25-26 OPERATION 7-13 REPAIR PARTS 27-42 MAINTENANCE SCHEDULE 14 4 It has been designed, engineered and manufactured to assemble and maintain your tractor properly. CONGRATULATIONS on federal lands. Should you experience any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is used, it should not...
Owners Manual
Page 5
... instructions). • For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual, it means when you to press clutch/brake pedal all four panels of carton. LABEL TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is mentioned in this manual. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set...
... instructions). • For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual, it means when you to press clutch/brake pedal all four panels of carton. LABEL TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is mentioned in this manual. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set...
Owners Manual
Page 6
... this manual). • Roll tractor forward off the skid. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly inflated for the first time. See that are working properly (See the Operation and Maintenance sections in the Service and Adjustments section of this manual). ✓ It is in "transmission engaged" position (see that follow all controls, their location and function. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions...
... this manual). • Roll tractor forward off the skid. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly inflated for the first time. See that are working properly (See the Operation and Maintenance sections in the Service and Adjustments section of this manual). ✓ It is in "transmission engaged" position (see that follow all controls, their location and function. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions...
Owners Manual
Page 10
... of cut position, gauge wheels should be assembled so they are measured from hesitating or cutting off the ground when mower is at slow speeds may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should only be cut relatively high; JUST MOWER CUTTING HEIGHT" in this section of the attachment lift lever (A) determines the cutting height. Fig. 9 TO OPERATE MOWER Your tractor...
... of cut position, gauge wheels should be assembled so they are measured from hesitating or cutting off the ground when mower is at slow speeds may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should only be cut relatively high; JUST MOWER CUTTING HEIGHT" in this section of the attachment lift lever (A) determines the cutting height. Fig. 9 TO OPERATE MOWER Your tractor...
Owners Manual
Page 12
... this manual). • To change engine oil, see the Maintenance section in this manual. 12 NOTE: Before starting procedures below ) • When engine starts, allow it run with the throttle control in the choke position until the fuel lines and carburetor are empty. COLD WEATHER STARTING (50°F/10°C and below . • Insert key into ignition and turn key clockwise to assure fuel freshness. OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has...
... this manual). • To change engine oil, see the Maintenance section in this manual. 12 NOTE: Before starting procedures below ) • When engine starts, allow it run with the throttle control in the choke position until the fuel lines and carburetor are empty. COLD WEATHER STARTING (50°F/10°C and below . • Insert key into ignition and turn key clockwise to assure fuel freshness. OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has...
Owners Manual
Page 13
... cut desired. • When operating attachments, select a ground speed that the transmission be used . 13 See "TO LEVEL MOWER HOUSING" in this manual. • The left hand turns until finished (See Fig. 12). Fig. 12 • If grass is extremely tall, it is now purged and now ready for five feet. Wet grass will result in the tractor seat, start by placing freewheel control in engaged position...
... cut desired. • When operating attachments, select a ground speed that the transmission be used . 13 See "TO LEVEL MOWER HOUSING" in this manual. • The left hand turns until finished (See Fig. 12). Fig. 12 • If grass is extremely tall, it is now purged and now ready for five feet. Wet grass will result in the tractor seat, start by placing freewheel control in engaged position...
Owners Manual
Page 14
... EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free battery. 5 - Replace blades more often when mowing in Maintenance Section. A new spark plug and clean air filter assure...
... EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free battery. 5 - Replace blades more often when mowing in Maintenance Section. A new spark plug and clean air filter assure...
Owners Manual
Page 15
... tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position. Fig. 13 V-BELTS BLADE CARE Check V-belts for normal use. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of gasoline, oil, or insect control...
... tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position. Fig. 13 V-BELTS BLADE CARE Check V-belts for normal use. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of gasoline, oil, or insect control...
Owners Manual
Page 16
... one year. DOCKING POSITION OIL DRAIN EXTENSION ENGINE LUBRICATION Only use high pressure water or steam to clean transmission. • Inspect cooling fan to seals, do not use high quality detergent oil rated with oil through oil fill dipstick tube. Re-attach oil drain extension to clean fan or transmission while engine is drained completely, replace cap and twist clockwise until it stops. 5. Pour slowly. Change the oil after each time you check the oil level. Service air cleaner more freely...
... one year. DOCKING POSITION OIL DRAIN EXTENSION ENGINE LUBRICATION Only use high pressure water or steam to clean transmission. • Inspect cooling fan to seals, do not use high quality detergent oil rated with oil through oil fill dipstick tube. Re-attach oil drain extension to clean fan or transmission while engine is drained completely, replace cap and twist clockwise until it stops. 5. Pour slowly. Change the oil after each time you check the oil level. Service air cleaner more freely...
Owners Manual
Page 17
...; Place new fuel filter in position in the "DISENGAGED" position, set the parking brake, and stop the engine. 3. Spark plug type and gap setting are covered to using mower again. • Plug any spilled gasoline. CLAMP DECK WASHOUT PORT (See Fig. 19) Your tractor's deck is required. • With engine cool, remove filter and plug fuel line sec- Remove bagger chute or mulch cover if attached. 2. Move the tractor's attachment clutch control to turn the tractor's engine off . Remain in "PRODUCT SPECIFICATIONS" section of this manual. Turn the ignition key to...
...; Place new fuel filter in position in the "DISENGAGED" position, set the parking brake, and stop the engine. 3. Spark plug type and gap setting are covered to using mower again. • Plug any spilled gasoline. CLAMP DECK WASHOUT PORT (See Fig. 19) Your tractor's deck is required. • With engine cool, remove filter and plug fuel line sec- Remove bagger chute or mulch cover if attached. 2. Move the tractor's attachment clutch control to turn the tractor's engine off . Remain in "PRODUCT SPECIFICATIONS" section of this manual. Turn the ignition key to...
Owners Manual
Page 18
... ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from rear mower bracket (D) - NOTE: Be sure mower side suspension arms (A) are disconnected, the attachment lift lever will be spring loaded. Have a tight grip on level...
... ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from rear mower bracket (D) - NOTE: Be sure mower side suspension arms (A) are disconnected, the attachment lift lever will be spring loaded. Have a tight grip on level...
Owners Manual
Page 19
... washer and retainer spring. M C D Fig. 22 Fig. 24 IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • Raise attachment lift lever to highest position. • If necessary, adjust gauge wheels before operating mower as shown in tractor front suspension bracket (F). • Insert end of tractor. Insert rod end of link assembly through front hole in the Operation section of tractor. SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS...
... washer and retainer spring. M C D Fig. 22 Fig. 24 IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • Raise attachment lift lever to highest position. • If necessary, adjust gauge wheels before operating mower as shown in tractor front suspension bracket (F). • Insert end of tractor. Insert rod end of link assembly through front hole in the Operation section of tractor. SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS...
Owners Manual
Page 21
... bottom side of tractor. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 30) MOWER DRIVE BELT REMOVAL • Park tractor on level surface. IMPORTANT: Check belt for proper routing in this manual). Tighten securely. • Reconnect clutch harness (A). • Make sure belt is inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" section in all mower pulley grooves. • Raise attachment lift lever to its lowest position. • Remove any dirt or grass clippings which...
... bottom side of tractor. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 30) MOWER DRIVE BELT REMOVAL • Park tractor on level surface. IMPORTANT: Check belt for proper routing in this manual). Tighten securely. • Reconnect clutch harness (A). • Make sure belt is inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" section in all mower pulley grooves. • Raise attachment lift lever to its lowest position. • Remove any dirt or grass clippings which...
Owners Manual
Page 23
... tractor to positive (+) battery terminal with bolt and nut as old battery. • Reinstall terminal cover. • First connect RED battery cable to an authorized service center for service or replacement, it from tractor. • Install new battery with terminals in the Operation section of the grill. • Close hood. The fuse holder is necessary, see engne manual. ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the same time. If adjustment is located...
... tractor to positive (+) battery terminal with bolt and nut as old battery. • Reinstall terminal cover. • First connect RED battery cable to an authorized service center for service or replacement, it from tractor. • Install new battery with terminals in the Operation section of the grill. • Close hood. The fuse holder is necessary, see engne manual. ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the same time. If adjustment is located...
Owners Manual
Page 24
... carburetor if using fuel stabilizer. STORAGE Immediately prepare your tractor for storage at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. TRACTOR Remove mower from one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to cool before painting. Allow the engine to "START" position for a period of this manual). Inspect moving parts for storage, do not store battery...
... carburetor if using fuel stabilizer. STORAGE Immediately prepare your tractor for storage at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. TRACTOR Remove mower from one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to cool before painting. Allow the engine to "START" position for a period of this manual). Inspect moving parts for storage, do not store battery...
Owners Manual
Page 25
... starter. 9. Recharge or replace battery. 4. Check/replace ignition switch. 8. Engine clicks but will not turn over 1. Corroded battery terminals. 3. Throttle in Operation section. 3. Build-up of adjustment. 14. Clean and regap or change oil. 6. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gas. 6. Spark plug wire loose. 10. Dirty/clogged muffler. 12. Loose or damaged wiring. 13. Carburetor out of grass, leaves, trash under mower. 3. Engine valves out of adjustment. 10. Excessive vibration 1. Replace damaged parts. 25 Bad spark plug...
... starter. 9. Recharge or replace battery. 4. Check/replace ignition switch. 8. Engine clicks but will not turn over 1. Corroded battery terminals. 3. Throttle in Operation section. 3. Build-up of adjustment. 14. Clean and regap or change oil. 6. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gas. 6. Spark plug wire loose. 10. Dirty/clogged muffler. 12. Loose or damaged wiring. 13. Carburetor out of grass, leaves, trash under mower. 3. Engine valves out of adjustment. 10. Excessive vibration 1. Replace damaged parts. 25 Bad spark plug...
Owners Manual
Page 26
...used. 10. Replace with attachment clutch engaged 1. Clean around mandrels to run when operator leaves seat with blades listed in transmission during shipment or servicing. 5. Switch is shifted into reverse 1. Blown fuse. 1. Replace bulb(s) or lamp(s). 3. Battery will not rotate 1. Replace regulator. 4. Axle key missing. 1. See "CLEANING" in "engaged" position. 2. See "TO REMOVE WHEEL" in clutch mechanism. 2. Engine throttle control not set between half and full speed (fast) position before stopping engine. 1. Turn ignition key to slower speed. 3. Clogged mower...
...used. 10. Replace with attachment clutch engaged 1. Clean around mandrels to run when operator leaves seat with blades listed in transmission during shipment or servicing. 5. Switch is shifted into reverse 1. Blown fuse. 1. Replace bulb(s) or lamp(s). 3. Battery will not rotate 1. Replace regulator. 4. Axle key missing. 1. See "CLEANING" in "engaged" position. 2. See "TO REMOVE WHEEL" in clutch mechanism. 2. Engine throttle control not set between half and full speed (fast) position before stopping engine. 1. Turn ignition key to slower speed. 3. Clogged mower...
Owners Manual
Page 35
... Engine Briggs & Stratton Model No. 40H777-2421-G1 Muffler Keeper Belt Engine Clutch Pulley Engine Tank Fuel Cap Asm Fuel Control Throttle/Choke Screw #10 x .750 BOS Thread Fuel Line Spark Arrester Kit Clamp Hose Washer 1-1/2 OD x 15/32 ID x .250 Washer Lock 7/16 Nut Keps Hex 1/4-20 unc Heat Shield Gasket Exhaust Tube LH Exhaust Tube RH Screw Socket Head 5/16-18 x1 Screw 3/8-16 x 1-1/4 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr Bolt 5/16-18 unc x 3/4 w/Sems Screw...
... Engine Briggs & Stratton Model No. 40H777-2421-G1 Muffler Keeper Belt Engine Clutch Pulley Engine Tank Fuel Cap Asm Fuel Control Throttle/Choke Screw #10 x .750 BOS Thread Fuel Line Spark Arrester Kit Clamp Hose Washer 1-1/2 OD x 15/32 ID x .250 Washer Lock 7/16 Nut Keps Hex 1/4-20 unc Heat Shield Gasket Exhaust Tube LH Exhaust Tube RH Screw Socket Head 5/16-18 x1 Screw 3/8-16 x 1-1/4 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr Bolt 5/16-18 unc x 3/4 w/Sems Screw...