Owners Manual
Page 3
... 36 Battery 38 Ignition System 39 Safety System 39 Engine Cooling Air Intake 40 Throttle Cable 40 Choke Cable 40 Air Filter Maintenance 41 Replacing Air Filter 41 Servicing Precleaner 41 Servicing Paper Element 41 Replacing the Fuel Filter 42 Tire Pressures 42 Parking Brake 43 V-belts 43 Deck belt... LUBRICATION 50 Lubricating the Cables 51 Front Wheel Mount 51 Front Wheel Bearings 51 Deck spindle 51 Engine Oil 52 Engine Oil Filter 52 Changing the Engine Oil 52 Engine Oil Levels 53 Hydraulic Pump 54 Fluid Change 54 Purging Procedures 54 TROUBLESHOOTING 55 STORAGE...
... 36 Battery 38 Ignition System 39 Safety System 39 Engine Cooling Air Intake 40 Throttle Cable 40 Choke Cable 40 Air Filter Maintenance 41 Replacing Air Filter 41 Servicing Precleaner 41 Servicing Paper Element 41 Replacing the Fuel Filter 42 Tire Pressures 42 Parking Brake 43 V-belts 43 Deck belt... LUBRICATION 50 Lubricating the Cables 51 Front Wheel Mount 51 Front Wheel Bearings 51 Deck spindle 51 Engine Oil 52 Engine Oil Filter 52 Changing the Engine Oil 52 Engine Oil Levels 53 Hydraulic Pump 54 Fluid Change 54 Purging Procedures 54 TROUBLESHOOTING 55 STORAGE...
Owners Manual
Page 36
...refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower ...pulleys Check the tire pressures Check battery Sharpen/Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner's pre-filter 2) (foam) Clean the air cleaner's filter cartridge 2) (paper filter) Check/adjust the parking brake Inspect muffler/Spark arrester ...
...refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower ...pulleys Check the tire pressures Check battery Sharpen/Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner's pre-filter 2) (foam) Clean the air cleaner's filter cartridge 2) (paper filter) Check/adjust the parking brake Inspect muffler/Spark arrester ...
Owners Manual
Page 37
...) Clean fins of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace the air filter (paper filter) 2) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter 2) (foam) Check/adjust the mower deck Check the engine valve clearance 3) Perform the 300...
...) Clean fins of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace the air filter (paper filter) 2) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter 2) (foam) Check/adjust the mower deck Check the engine valve clearance 3) Perform the 300...
Owners Manual
Page 41
...the new element carefully; Risk for loose or damaged components. Allow engine and exhaust system to clean the air filter. Do not wash the paper filter. Do not tap filter to access the air cleaner element. 2. Open the door on the blower housing to clean this area clean. Squeeze out ...new engine oil. Reinstall the precleaner (if equipped) over the paper element and secure with loose or damaged air cleaner components could cause damage to replace the air filter regularly (see the heading Maintenance Schedule for servicing. For this will damage the element. Make sure the ...
...the new element carefully; Risk for loose or damaged components. Allow engine and exhaust system to clean the air filter. Do not wash the paper filter. Do not tap filter to access the air cleaner element. 2. Open the door on the blower housing to clean this area clean. Squeeze out ...new engine oil. Reinstall the precleaner (if equipped) over the paper element and secure with loose or damaged air cleaner components could cause damage to replace the air filter regularly (see the heading Maintenance Schedule for servicing. For this will damage the element. Make sure the ...
Owners Manual
Page 42
... bar. 8011-468 8009-147 English-42 Tire pressures 8011-564 Fuel filter The fuel pump's air filter Tire Pressures Rear tires should be cleaned with the "FLOW" arrow pointing up toward the filter. The filter can be removed. Move the hose clamps back toward the fuel pump.... Position the filter with a brush if necessary. Use flat-nosed pliers. 2. Fuel Pump Air Filter Regularly check that the fuel pump's air filter is clogged. Front tires should ...
... bar. 8011-468 8009-147 English-42 Tire pressures 8011-564 Fuel filter The fuel pump's air filter Tire Pressures Rear tires should be cleaned with the "FLOW" arrow pointing up toward the filter. The filter can be removed. Move the hose clamps back toward the fuel pump.... Position the filter with a brush if necessary. Use flat-nosed pliers. 2. Fuel Pump Air Filter Regularly check that the fuel pump's air filter is clogged. Front tires should ...
Owners Manual
Page 54
...Shortened component life. Disengage the brake if activated. 2. To ensure constant fluid quality levels and longer life an oil filter change interval of all the air is completely purged from the pump. 2. Proceed to the specifications outlined prior. Resulting symptoms in hydrostatic drive applications,... it in accordance with laws in your area. 5. As air is purged from the pump's tank located on the vehicle frame. 6. After the oil has drained, wipe the filter base surface off the ground, then repeated under normal operating conditions. 1. Turn ...
...Shortened component life. Disengage the brake if activated. 2. To ensure constant fluid quality levels and longer life an oil filter change interval of all the air is completely purged from the pump. 2. Proceed to the specifications outlined prior. Resulting symptoms in hydrostatic drive applications,... it in accordance with laws in your area. 5. As air is purged from the pump's tank located on the vehicle frame. 6. After the oil has drained, wipe the filter base surface off the ground, then repeated under normal operating conditions. 1. Turn ...
Owners Manual
Page 55
... tank nearly empty. • Fouled spark plugs. • Rich fuel mixture or fuel-air mixture. • Wrong fuel type. • Water in the fuel. • Clogged air filter. • Clogged air filter. • Fouled spark plugs. • Carburetor incorrectly adjusted. • Air trapped in the "Maintenance Section" The engine runs rough. TROUBLESHOOTING Problem The engine will...
... tank nearly empty. • Fouled spark plugs. • Rich fuel mixture or fuel-air mixture. • Wrong fuel type. • Water in the fuel. • Clogged air filter. • Clogged air filter. • Fouled spark plugs. • Carburetor incorrectly adjusted. • Air trapped in the "Maintenance Section" The engine runs rough. TROUBLESHOOTING Problem The engine will...
Owners Manual
Page 59
TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires, smooth tread Rear tires, turf pneumatic Tire pressure, front...
TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires, smooth tread Rear tires, turf pneumatic Tire pressure, front...
Owners Manual
Page 61
TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster... (Max ethanol 10%, Max MTBE 15%) 5.2 gallons / 19.7 liters Champion RCY12YC .030" / 0.75 mm Air cooled Standard 12V Electric Kohler Courage Pro 25 hp* Pressure with oil filter 1.6 qt / 1.7 liter 1.7 qt / 1.9 liter 10W30, 5W30 SG, SH, SJ Min 87 octane unleaded ...
TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster... (Max ethanol 10%, Max MTBE 15%) 5.2 gallons / 19.7 liters Champion RCY12YC .030" / 0.75 mm Air cooled Standard 12V Electric Kohler Courage Pro 25 hp* Pressure with oil filter 1.6 qt / 1.7 liter 1.7 qt / 1.9 liter 10W30, 5W30 SG, SH, SJ Min 87 octane unleaded ...
Owners Manual
Page 68
Lubricate according to lubrication chart. 6. Date, mtr reading, stamp, sign English-68 Check the tire pressures. 4. Clean the air cleaner's prefilter (foam). Sharpen/Replace mower blades if required. 3. Check/clean the engine's cooling air intake. 7. Check the engine air filter. 2. Check battery with cables. 5. SERVICE JOURNAL Action 25-Hour Service 1.
Lubricate according to lubrication chart. 6. Date, mtr reading, stamp, sign English-68 Check the tire pressures. 4. Clean the air cleaner's prefilter (foam). Sharpen/Replace mower blades if required. 3. Check/clean the engine's cooling air intake. 7. Check the engine air filter. 2. Check battery with cables. 5. SERVICE JOURNAL Action 25-Hour Service 1.
Owners Manual
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Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Date, mtr reading, stamp, sign English-69 Lubricate according to lubrication chart. 5. Check/adjust the parking brake. Perform the 25-hour service. 2. SERVICE JOURNAL Action 50-Hour Service 1.
Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Date, mtr reading, stamp, sign English-69 Lubricate according to lubrication chart. 5. Check/adjust the parking brake. Perform the 25-hour service. 2. SERVICE JOURNAL Action 50-Hour Service 1.
Owners Manual
Page 70
Perform the 25-hour service. 2. Change the engine oil filter. 4. Clean the cooling fins on the engine and transmission. 7. Check tighten caster wheel axle bolts (every 200 hours). 9. Change the air filter's paper cartridge. Perform the 50-hour service. 3. Check V-belts. 8. Date, mtr reading, stamp, sign English-70 Clean/replace the spark plugs. 5. Replace the fuel filter. 6. SERVICE JOURNAL Action 100-Hour Service 1.
Perform the 25-hour service. 2. Change the engine oil filter. 4. Clean the cooling fins on the engine and transmission. 7. Check tighten caster wheel axle bolts (every 200 hours). 9. Change the air filter's paper cartridge. Perform the 50-hour service. 3. Check V-belts. 8. Date, mtr reading, stamp, sign English-70 Clean/replace the spark plugs. 5. Replace the fuel filter. 6. SERVICE JOURNAL Action 100-Hour Service 1.
Owners Manual
Page 72
... engine oil (50 hours). 5. Check the engine valve clearance. Clean the engine's cooling air intake (25 hours). 2. Replace the air filter's paper cartridge. 4. Change the fuel filter (100 hours). 10. Check/adjust the parking brake (50 hours). 8. Replace the engine oil filter (100 hours). 6. Clean the cooling fins (100 hours). 11. SERVICE JOURNAL Action At...
... engine oil (50 hours). 5. Check the engine valve clearance. Clean the engine's cooling air intake (25 hours). 2. Replace the air filter's paper cartridge. 4. Change the fuel filter (100 hours). 10. Check/adjust the parking brake (50 hours). 8. Replace the engine oil filter (100 hours). 6. Clean the cooling fins (100 hours). 11. SERVICE JOURNAL Action At...