Owners Manual
Page 3
... 36 Battery 38 Ignition System 39 Safety System 39 Engine Cooling Air Intake 40 Throttle Cable 40 Choke Cable 40 Air Filter Maintenance 41 Replacing Air Filter 41 Servicing Precleaner 41 Servicing Paper Element 41 Replacing the Fuel Filter 42 Tire Pressures 42 Parking Brake 43 V-belts 43 Deck belt... LUBRICATION 50 Lubricating the Cables 51 Front Wheel Mount 51 Front Wheel Bearings 51 Deck spindle 51 Engine Oil 52 Engine Oil Filter 52 Changing the Engine Oil 52 Engine Oil Levels 53 Hydraulic Pump 54 Fluid Change 54 Purging Procedures 54 TROUBLESHOOTING 55 STORAGE...
... 36 Battery 38 Ignition System 39 Safety System 39 Engine Cooling Air Intake 40 Throttle Cable 40 Choke Cable 40 Air Filter Maintenance 41 Replacing Air Filter 41 Servicing Precleaner 41 Servicing Paper Element 41 Replacing the Fuel Filter 42 Tire Pressures 42 Parking Brake 43 V-belts 43 Deck belt... LUBRICATION 50 Lubricating the Cables 51 Front Wheel Mount 51 Front Wheel Bearings 51 Deck spindle 51 Engine Oil 52 Engine Oil Filter 52 Changing the Engine Oil 52 Engine Oil Levels 53 Hydraulic Pump 54 Fluid Change 54 Purging Procedures 54 TROUBLESHOOTING 55 STORAGE...
Owners Manual
Page 36
...refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower ...pulleys Check the tire pressures Check battery Sharpen/Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner's pre-filter 2) (foam) Clean the air cleaner's filter cartridge 2) (paper filter) Check/adjust the parking brake Inspect muffler/Spark arrester ...
...refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower ...pulleys Check the tire pressures Check battery Sharpen/Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner's pre-filter 2) (foam) Clean the air cleaner's filter cartridge 2) (paper filter) Check/adjust the parking brake Inspect muffler/Spark arrester ...
Owners Manual
Page 37
... of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace the air filter (paper filter) 2) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter 2) (foam) Check/adjust the mower deck Check the engine valve clearance 3)... all spark plugs and place the wire where it cannot come in contact with a heavy load or at reservoir Change hydraulic oil & filter (200 hours) Clean fins of oil cooler Daily Before After Weekly At Maintenance interval least in hours once each year 25 50 100 ...
... of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace the air filter (paper filter) 2) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter 2) (foam) Check/adjust the mower deck Check the engine valve clearance 3)... all spark plugs and place the wire where it cannot come in contact with a heavy load or at reservoir Change hydraulic oil & filter (200 hours) Clean fins of oil cooler Daily Before After Weekly At Maintenance interval least in hours once each year 25 50 100 ...
Owners Manual
Page 41
... Unhook the latch and remove the air cleaner element and precleaner (if equipped). 3. MAINTENANCE Air Filter Maintenance If the engine seems weak or runs unevenly, the air filter may be clogged. Clean the air cleaner base as necessary. Do not wash the paper filter. Replace all excess oil. 5. ... system become fouled. Replace the precleaner annually, or every 100 hours. 1. do not wring). Replacing Air Filter The engine is performed. 3. Close and latch the door. Check the air cleaner daily or before reassembly is equipped with the latch. 7. Allow the precleaner to access the...
... Unhook the latch and remove the air cleaner element and precleaner (if equipped). 3. MAINTENANCE Air Filter Maintenance If the engine seems weak or runs unevenly, the air filter may be clogged. Clean the air cleaner base as necessary. Do not wash the paper filter. Replace all excess oil. 5. ... system become fouled. Replace the precleaner annually, or every 100 hours. 1. do not wring). Replacing Air Filter The engine is performed. 3. Close and latch the door. Check the air cleaner daily or before reassembly is equipped with the latch. 7. Allow the precleaner to access the...
Owners Manual
Page 42
...psi / 69 kPa /.7 bar. Push the new filter into the hose ends. Use flat-nosed pliers. 2. Move the hose clamps away from the hose ends. 3. Fuel Pump Air Filter Regularly check that the fuel pump's air filter is clogged. The filter can be cleaned with the "FLOW" arrow pointing ...up toward the filter. Move the hose clamps back toward the fuel pump. Remove the screws ...
...psi / 69 kPa /.7 bar. Push the new filter into the hose ends. Use flat-nosed pliers. 2. Move the hose clamps away from the hose ends. 3. Fuel Pump Air Filter Regularly check that the fuel pump's air filter is clogged. The filter can be cleaned with the "FLOW" arrow pointing ...up toward the filter. Move the hose clamps back toward the fuel pump. Remove the screws ...
Owners Manual
Page 54
... to disposal. These purge procedures should be necessary to repeat Steps 2 and 3 until all free-flowing oil prior to 6 times). Pump filter 2. As air is critical to just above the MIN-ADD line on the vehicle frame. 6. Check the oil level and add oil as required after the...To ensure constant fluid quality levels and longer life an oil filter change interval of the new replacement filter. 3. Remove the oil filter from the system. Turn ¾ to the purge procedure. Drain old oil filters of all the air is at fast idle, slowly move the directional control in ...
... to disposal. These purge procedures should be necessary to repeat Steps 2 and 3 until all free-flowing oil prior to 6 times). Pump filter 2. As air is critical to just above the MIN-ADD line on the vehicle frame. 6. Check the oil level and add oil as required after the...To ensure constant fluid quality levels and longer life an oil filter change interval of the new replacement filter. 3. Remove the oil filter from the system. Turn ¾ to the purge procedure. Drain old oil filters of all the air is at fast idle, slowly move the directional control in ...
Owners Manual
Page 55
... tank nearly empty. • Fouled spark plugs. • Rich fuel mixture or fuel-air mixture. • Wrong fuel type. • Water in the fuel. • Clogged air filter. • Clogged air filter. • Fouled spark plugs. • Carburetor incorrectly adjusted. • Air trapped in the "Maintenance Section" The engine runs rough. TROUBLESHOOTING Problem The engine will...
... tank nearly empty. • Fouled spark plugs. • Rich fuel mixture or fuel-air mixture. • Wrong fuel type. • Water in the fuel. • Clogged air filter. • Clogged air filter. • Fouled spark plugs. • Carburetor incorrectly adjusted. • Air trapped in the "Maintenance Section" The engine runs rough. TROUBLESHOOTING Problem The engine will...
Owners Manual
Page 59
...Courage Pro 25 hp* Pressure with oil filter 1.6 qt / 1.7 liter 1.7 qt / 1.9 liter 10W30, 5W30 SG, SH, SJ Min 87 octane unleaded (Max ethanol 10%, Max MTBE 15%) 5.2 gallons / 19.7 liters Champion RCY12YC .030" / 0.75 mm Air cooled Standard 12V Electric Hydrostatic pump Dual...English-59 TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse...
...Courage Pro 25 hp* Pressure with oil filter 1.6 qt / 1.7 liter 1.7 qt / 1.9 liter 10W30, 5W30 SG, SH, SJ Min 87 octane unleaded (Max ethanol 10%, Max MTBE 15%) 5.2 gallons / 19.7 liters Champion RCY12YC .030" / 0.75 mm Air cooled Standard 12V Electric Hydrostatic pump Dual...English-59 TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse...
Owners Manual
Page 61
TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster... (Max ethanol 10%, Max MTBE 15%) 5.2 gallons / 19.7 liters Champion RCY12YC .030" / 0.75 mm Air cooled Standard 12V Electric Kohler Courage Pro 25 hp* Pressure with oil filter 1.6 qt / 1.7 liter 1.7 qt / 1.9 liter 10W30, 5W30 SG, SH, SJ Min 87 octane unleaded ...
TECHNICAL DATA Engine Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster... (Max ethanol 10%, Max MTBE 15%) 5.2 gallons / 19.7 liters Champion RCY12YC .030" / 0.75 mm Air cooled Standard 12V Electric Kohler Courage Pro 25 hp* Pressure with oil filter 1.6 qt / 1.7 liter 1.7 qt / 1.9 liter 10W30, 5W30 SG, SH, SJ Min 87 octane unleaded ...
Owners Manual
Page 68
Check the engine air filter. 2. Sharpen/Replace mower blades if required. 3. Check the tire pressures. 4. Clean the air cleaner's prefilter (foam). Check battery with cables. 5. Check/clean the engine's cooling air intake. 7. Lubricate according to lubrication chart. 6. SERVICE JOURNAL Action 25-Hour Service 1. Date, mtr reading, stamp, sign English-68
Check the engine air filter. 2. Sharpen/Replace mower blades if required. 3. Check the tire pressures. 4. Clean the air cleaner's prefilter (foam). Check battery with cables. 5. Check/clean the engine's cooling air intake. 7. Lubricate according to lubrication chart. 6. SERVICE JOURNAL Action 25-Hour Service 1. Date, mtr reading, stamp, sign English-68
Owners Manual
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Lubricate according to lubrication chart. 5. Perform the 25-hour service. 2. Check/adjust the parking brake. Date, mtr reading, stamp, sign English-69 Change engine oil. 4. SERVICE JOURNAL Action 50-Hour Service 1. Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3.
Lubricate according to lubrication chart. 5. Perform the 25-hour service. 2. Check/adjust the parking brake. Date, mtr reading, stamp, sign English-69 Change engine oil. 4. SERVICE JOURNAL Action 50-Hour Service 1. Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3.
Owners Manual
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SERVICE JOURNAL Action 100-Hour Service 1. Clean/replace the spark plugs. 5. Replace the fuel filter. 6. Perform the 50-hour service. 3. Clean the cooling fins on the engine and transmission. 7. Perform the 25-hour service. 2. Date, mtr reading, stamp, sign English-70 Change the air filter's paper cartridge. Check V-belts. 8. Check tighten caster wheel axle bolts (every 200 hours). 9. Change the engine oil filter. 4.
SERVICE JOURNAL Action 100-Hour Service 1. Clean/replace the spark plugs. 5. Replace the fuel filter. 6. Perform the 50-hour service. 3. Clean the cooling fins on the engine and transmission. 7. Perform the 25-hour service. 2. Date, mtr reading, stamp, sign English-70 Change the air filter's paper cartridge. Check V-belts. 8. Check tighten caster wheel axle bolts (every 200 hours). 9. Change the engine oil filter. 4.
Owners Manual
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...Each Year 1. Change the engine oil (50 hours). 5. Replace the air cleaner's pre-filter (foam) (300 hours). 3. Replace the engine oil filter (100 hours). 6. Date, mtr reading, stamp, sign English-72 Replace the air filter's paper cartridge. 4. Check/adjust the parking brake (50 hours). ...8. Clean/Change the spark plugs (100 hours). 9. Change the fuel filter (100 hours). 10. Clean the engine's cooling air intake (25 hours). 2. Check the engine valve...
...Each Year 1. Change the engine oil (50 hours). 5. Replace the air cleaner's pre-filter (foam) (300 hours). 3. Replace the engine oil filter (100 hours). 6. Date, mtr reading, stamp, sign English-72 Replace the air filter's paper cartridge. 4. Check/adjust the parking brake (50 hours). ...8. Clean/Change the spark plugs (100 hours). 9. Change the fuel filter (100 hours). 10. Clean the engine's cooling air intake (25 hours). 2. Check the engine valve...