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Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1 3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load)...101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. †...
Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1 3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load)...101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. †...
Service Manual
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... Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Brown G/W - Yellow Y/G - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL...
... Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Brown G/W - Yellow Y/G - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL...
Service Manual
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... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 50... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 50... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
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... HW4000L (min.) 30 60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 60 60... to provide feedback during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
... HW4000L (min.) 30 60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 60 60... to provide feedback during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
Service Manual
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..., HW7500E, HW7500EL) • E2 - Manual Start Models (HW3000, HW3000L, HW4000, HW4000L, HW5500, HW5500L, HW6200, HW6200L) F-ENGINE CONTROL SWITCH G-SWITCH PLATE (BACK) B D Control panels vary between models. POWER CONTROL CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual...
..., HW7500E, HW7500EL) • E2 - Manual Start Models (HW3000, HW3000L, HW4000, HW4000L, HW5500, HW5500L, HW6200, HW6200L) F-ENGINE CONTROL SWITCH G-SWITCH PLATE (BACK) B D Control panels vary between models. POWER CONTROL CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual...
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...SEDIMENT CUP See CLEANING FUEL SEDIMENT CUP, page 7-5. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any fuel is running. A-FUEL GAGE After reassembly, check float for proper operation. After refueling, tighten ...generator at least 6 feet (2 meters) away from buildings, other equipment, and combustible materials during oper- B-FUEL CAP Check air vent hole is clean and free of vapor. NOTE: For model numbers ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL...
...SEDIMENT CUP See CLEANING FUEL SEDIMENT CUP, page 7-5. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any fuel is running. A-FUEL GAGE After reassembly, check float for proper operation. After refueling, tighten ...generator at least 6 feet (2 meters) away from buildings, other equipment, and combustible materials during oper- B-FUEL CAP Check air vent hole is clean and free of vapor. NOTE: For model numbers ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL...
Service Manual
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..., HW7000E, HW7500E) • E2 - A-MUFFLER GUARD NOTE: Not present on HW3000 or HW3000L models. ft.) D-MUFFLER Cutaway view shows the catalyst located inside mufflers on model D numbers ending in "L" only (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) G-MUFFLER SIDE GUARD 4 N•m (3 lb. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) •...
..., HW7000E, HW7500E) • E2 - A-MUFFLER GUARD NOTE: Not present on HW3000 or HW3000L models. ft.) D-MUFFLER Cutaway view shows the catalyst located inside mufflers on model D numbers ending in "L" only (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) G-MUFFLER SIDE GUARD 4 N•m (3 lb. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) •...