Service Manual
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3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load) 3000 4000 5500 6200 7000 7500 Maximum [... Ending in "L") 102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG ...
3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load) 3000 4000 5500 6200 7000 7500 Maximum [... Ending in "L") 102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG ...
Service Manual
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... 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Brown G/W - Black / White Bu - Red Y - Yellow Y/G - Black Bl / W - Green / White Lg - Light Green R - Yellow / Green W - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE...
... 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Brown G/W - Black / White Bu - Red Y - Yellow Y/G - Black Bl / W - Green / White Lg - Light Green R - Yellow / Green W - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE...
Service Manual
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... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 50... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 50... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
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... HW4000L (min.) 30 60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 60 60... to provide feedback during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
... HW4000L (min.) 30 60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 60 60... to provide feedback during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
Service Manual
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... panels vary between models. Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - POWER CONTROL CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1 9: SERVICE AND DISASSEMBLY 9.1 CONTROL PANEL A-CONTROL...
... panels vary between models. Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - POWER CONTROL CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1 9: SERVICE AND DISASSEMBLY 9.1 CONTROL PANEL A-CONTROL...
Service Manual
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... any structure. • Keep generator at least 6 feet (2 meters) away from buildings, other equipment, and combustible materials during oper- Model Numbers Ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) • E2 - A-FUEL.... Non "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) F-FUEL SHUT-OFF VALVE Clear passages if clogged. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual After refueling, tighten the fuel cap securely. • Be...
... any structure. • Keep generator at least 6 feet (2 meters) away from buildings, other equipment, and combustible materials during oper- Model Numbers Ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) • E2 - A-FUEL.... Non "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) F-FUEL SHUT-OFF VALVE Clear passages if clogged. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual After refueling, tighten the fuel cap securely. • Be...
Service Manual
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..., HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) F-SECONDARY AIR INTAKE VALVE For model numbers ending in "L". (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, C HW7500EL) Muffler rear mounting bracket 18 N•m ...HW7500E) • E2 - MUFFLER 9.6 MUFFLER WARNING The muffler becomes very hot during operation and remains hot for a while after stopping the engine. • NEVER touch hot surfaces and avoid hot gases. • Let engine cool before storing the generator indoors. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator...
..., HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) F-SECONDARY AIR INTAKE VALVE For model numbers ending in "L". (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, C HW7500EL) Muffler rear mounting bracket 18 N•m ...HW7500E) • E2 - MUFFLER 9.6 MUFFLER WARNING The muffler becomes very hot during operation and remains hot for a while after stopping the engine. • NEVER touch hot surfaces and avoid hot gases. • Let engine cool before storing the generator indoors. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator...