Service Manual
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... starting. • Keep fire extinguishers and safety equipment nearby. NOTE: Since there are open. Honeywell Portable Electrical Generator Service Manual Explosion Toxic fumes Fire Chemical burn Electrical shock Hot surface DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Only use inside a home or garage, EVEN IF doors and windows are many variations in the product...
... starting. • Keep fire extinguishers and safety equipment nearby. NOTE: Since there are open. Honeywell Portable Electrical Generator Service Manual Explosion Toxic fumes Fire Chemical burn Electrical shock Hot surface DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Only use inside a home or garage, EVEN IF doors and windows are many variations in the product...
Service Manual
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...Damage to the State of sulfuric acid, which can cause death or great physical harm. • Notify the utility company when using generator for a while after stopping the engine. • NEVER touch hot surfaces and avoid hot gases. • Let engine ... touch bare wires or receptacles. • NEVER use this product contains chemicals known to generator caused by misuse or modifica- Turn generator OFF and allow to spill fuel when refueling. WARNING Battery gases are extremely flammable and explosive under warranty. Honeywell Portable Electrical Generator Service Manual
...Damage to the State of sulfuric acid, which can cause death or great physical harm. • Notify the utility company when using generator for a while after stopping the engine. • NEVER touch hot surfaces and avoid hot gases. • Let engine ... touch bare wires or receptacles. • NEVER use this product contains chemicals known to generator caused by misuse or modifica- Turn generator OFF and allow to spill fuel when refueling. WARNING Battery gases are extremely flammable and explosive under warranty. Honeywell Portable Electrical Generator Service Manual
Service Manual
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.... No Extension of purchase for service. MEDICAL AND LIFE SUPPORT USES. GENERATOR SERVICE Do not return your generator to place of Warranty. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 2: WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be addressed...
.... No Extension of purchase for service. MEDICAL AND LIFE SUPPORT USES. GENERATOR SERVICE Do not return your generator to place of Warranty. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 2: WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be addressed...
Service Manual
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...be denied warranty coverage if a part has failed due to original Honeywell generator parts in the Honeywell Generator Owner's Manual, use emissions test. For emissions warranty service, contact your portable generator to an in your small off-road engine. Gasoline carburetor and ... C. Ignition coil B. Exclusions. Length of the Emission Control Warranty. WARRANTIES NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY Honeywell Portable Generator WARRANTY STATEMENT The U.S. Northshore Power Systems, LLC, CARB, and EPA offer the following explanation of Coverage. In...
...be denied warranty coverage if a part has failed due to original Honeywell generator parts in the Honeywell Generator Owner's Manual, use emissions test. For emissions warranty service, contact your portable generator to an in your small off-road engine. Gasoline carburetor and ... C. Ignition coil B. Exclusions. Length of the Emission Control Warranty. WARRANTIES NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY Honeywell Portable Generator WARRANTY STATEMENT The U.S. Northshore Power Systems, LLC, CARB, and EPA offer the following explanation of Coverage. In...
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Repair or Replacement Cost. Coverage noted hereunder will be used for defects during the warranty period. The emissions control parts are warranted only for maintenance or repairs. Repair or Replacement Cost. Repair or ... leads to the failure of any emissions control part will extend to the determination that is performed at an authorized Northshore Power Systems Honeywell generator dealer. 5. 4. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 Maintenance.
Repair or Replacement Cost. Coverage noted hereunder will be used for defects during the warranty period. The emissions control parts are warranted only for maintenance or repairs. Repair or Replacement Cost. Repair or ... leads to the failure of any emissions control part will extend to the determination that is performed at an authorized Northshore Power Systems Honeywell generator dealer. 5. 4. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 Maintenance.
Service Manual
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...warranty are defective from new stock, or immediately upon installation must be processed without prior written consent of Northshore Power Systems; (vi) use under the following procedure: 1. NOTE: Freight damaged parts are in the description. 2. A Warranty Claim Form must be examined by ... option and sole discretion, repair or replace the part if it is longer. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied part, Northshore...
...warranty are defective from new stock, or immediately upon installation must be processed without prior written consent of Northshore Power Systems; (vi) use under the following procedure: 1. NOTE: Freight damaged parts are in the description. 2. A Warranty Claim Form must be examined by ... option and sole discretion, repair or replace the part if it is longer. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied part, Northshore...
Service Manual
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3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load) 3000 4000 5500 6200 7000... 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG SERVICE, page 7-5 for other recommended spark plug replacements...
3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load) 3000 4000 5500 6200 7000... 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG SERVICE, page 7-5 for other recommended spark plug replacements...
Service Manual
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... emissions. E-Engine Control Switch Control used to a building's main electrical system for electric start models only) Provides power for backup power. Choke control must be removed. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 4-1 Master...Lock (NEMA L14-30R) outlet (on fuel tank. K-Fuel Gage Indicates level of fuel from generator. I H F E A B L M N G C D FIGURE 4-1: Honeywell Portable Electrical Generator Controls and Components (HW5500EL Model Illustrated) A-Power Control Center Electrical Outlets • 125VAC 20 Amp ...
... emissions. E-Engine Control Switch Control used to a building's main electrical system for electric start models only) Provides power for backup power. Choke control must be removed. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 4-1 Master...Lock (NEMA L14-30R) outlet (on fuel tank. K-Fuel Gage Indicates level of fuel from generator. I H F E A B L M N G C D FIGURE 4-1: Honeywell Portable Electrical Generator Controls and Components (HW5500EL Model Illustrated) A-Power Control Center Electrical Outlets • 125VAC 20 Amp ...
Service Manual
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..., and follow these instructions can cause serious burns or fires. NOTICE NEVER drop, strike, or place heavy objects on generator when transporting. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 5-1 5: PREPARING FOR SERVICE WARNING ANYONE using or servicing this manual. such as a load bank, heaters, light bulbs, etc. • Alternator removal tool • Wood...
..., and follow these instructions can cause serious burns or fires. NOTICE NEVER drop, strike, or place heavy objects on generator when transporting. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 5-1 5: PREPARING FOR SERVICE WARNING ANYONE using or servicing this manual. such as a load bank, heaters, light bulbs, etc. • Alternator removal tool • Wood...
Service Manual
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... Schedule Every 2 years (replace if necessary)** * Perform at intervals shown in which you can cause severe injury or death. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-1 NEVER use it in this maintenance task be seriously hurt or killed. If the engine must be run for more than a year without running, a battery charger...
... Schedule Every 2 years (replace if necessary)** * Perform at intervals shown in which you can cause severe injury or death. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-1 NEVER use it in this maintenance task be seriously hurt or killed. If the engine must be run for more than a year without running, a battery charger...
Service Manual
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... to 15% MTBE by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any fuel is low. Oxygenated Fuel Types Ethanol (ethyl or grain alcohol) Gasoline containing more than 10% ethanol by volume may cause starting and/or performance problems and may be used. locations may ignite. Methanol (methyl or wood alcohol...
... to 15% MTBE by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any fuel is low. Oxygenated Fuel Types Ethanol (ethyl or grain alcohol) Gasoline containing more than 10% ethanol by volume may cause starting and/or performance problems and may be used. locations may ignite. Methanol (methyl or wood alcohol...
Service Manual
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... air filter every 50 hours of air cleaner cover out and lift up to each use non-detergent or 2-stroke engine oils. • Use engine oils specified below. When engine shuts down due to meet or exceed U.S. Honeywell Portable Electrical Generator Service Manual FIGURE 7-2: Air Cleaner Cover-Model Numbers Ending in good running . 2. WARNING Gasoline...
... air filter every 50 hours of air cleaner cover out and lift up to each use non-detergent or 2-stroke engine oils. • Use engine oils specified below. When engine shuts down due to meet or exceed U.S. Honeywell Portable Electrical Generator Service Manual FIGURE 7-2: Air Cleaner Cover-Model Numbers Ending in good running . 2. WARNING Gasoline...
Service Manual
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... Wash Air Filter 5. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual For Model Numbers Ending in the support brackets if it fell out during initial start-up if too much oil is... air filter plate in "L": 9A. FIGURE 7-6: Dry Air Filter 7. Reinstall the air cleaner cover. Using a clean, absorbent cloth, squeeze air filter dry, being careful not to used oil with engine oil may cause skin cancer. • Thoroughly wash hands and any areas of household...
... Wash Air Filter 5. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual For Model Numbers Ending in the support brackets if it fell out during initial start-up if too much oil is... air filter plate in "L": 9A. FIGURE 7-6: Dry Air Filter 7. Reinstall the air cleaner cover. Using a clean, absorbent cloth, squeeze air filter dry, being careful not to used oil with engine oil may cause skin cancer. • Thoroughly wash hands and any areas of household...
Service Manual
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Allow to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 Clean the fuel screen (A), o-ring (B), and sediment cup (C), with a wire feeler gauge. Reinstall the sediment cup, o-ring, and fuel screen. 9. ... fuel shut-off valve to the ON position. 10. ft.). NOTICE The spark plug must be in the fuel tank from entering the carburetor. NEVER use spark plugs that have an improper heat range. To clean fuel sediment cup, you will reach temperatures that could cause severe burns. Gap should be...
Allow to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 Clean the fuel screen (A), o-ring (B), and sediment cup (C), with a wire feeler gauge. Reinstall the sediment cup, o-ring, and fuel screen. 9. ... fuel shut-off valve to the ON position. 10. ft.). NOTICE The spark plug must be in the fuel tank from entering the carburetor. NEVER use spark plugs that have an improper heat range. To clean fuel sediment cup, you will reach temperatures that could cause severe burns. Gap should be...
Service Manual
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... cap and screw Clamp and screw Muffler cover 7-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual pull off spark arrestor clamp. 7. Slide off cap. 8. NEVER touch hot surfaces. 5. Using a screwdriver, loosen and remove the spark arrestor clamp (A) screw. C A The generator muffler is equipped with a 7/32" socket, remove the retaining screw on a flat...
... cap and screw Clamp and screw Muffler cover 7-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual pull off spark arrestor clamp. 7. Slide off cap. 8. NEVER touch hot surfaces. 5. Using a screwdriver, loosen and remove the spark arrestor clamp (A) screw. C A The generator muffler is equipped with a 7/32" socket, remove the retaining screw on a flat...
Service Manual
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...lb. Hold the rocker arm pivot and loosen the lock nut (see ENGINE DIAGNOSTICS (ALL MODELS), page 8-10 7.8 GOVERNOR RANGE ADJUSTMENT 1. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-7 If frequency is out of range, see B in (0.175±0.025 mm) A B C GOVERNOR ARM... no load. 2. Repeat steps 1 through 7, as needed, until the throttle is within specifications. 10. Turn the engine crankshaft using the recoil starter, positioning engine at top, dead center, of the compression stroke. Rotate the governor arm shaft counter-clockwise until ...
...lb. Hold the rocker arm pivot and loosen the lock nut (see ENGINE DIAGNOSTICS (ALL MODELS), page 8-10 7.8 GOVERNOR RANGE ADJUSTMENT 1. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-7 If frequency is out of range, see B in (0.175±0.025 mm) A B C GOVERNOR ARM... no load. 2. Repeat steps 1 through 7, as needed, until the throttle is within specifications. 10. Turn the engine crankshaft using the recoil starter, positioning engine at top, dead center, of the compression stroke. Rotate the governor arm shaft counter-clockwise until ...
Service Manual
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...Replacement: 101536A Xtreme XTAX14AHL-BS Yuasa 12N14-3A TABLE 7-6. NOTE: Dispose of used battery according to recharge the generator battery. FIGURE 7-19: Spark Plug Cap Removal 2. Disconnect the black negative ...generator is started every three months. Replacement Battery Equivalents to 101536A To replace battery: 1. FIGURE 7-20: Electric Start Battery-Remove Retaining Plate 3. FIGURE 7-21: Electric Start Battery-Lead Connection 5. Disconnect the red positive (+) battery lead removing the bolt and nut. 7-8 www.honeywellgenerators.com Honeywell Portable Electrical Generator...
...Replacement: 101536A Xtreme XTAX14AHL-BS Yuasa 12N14-3A TABLE 7-6. NOTE: Dispose of used battery according to recharge the generator battery. FIGURE 7-19: Spark Plug Cap Removal 2. Disconnect the black negative ...generator is started every three months. Replacement Battery Equivalents to 101536A To replace battery: 1. FIGURE 7-20: Electric Start Battery-Remove Retaining Plate 3. FIGURE 7-21: Electric Start Battery-Lead Connection 5. Disconnect the red positive (+) battery lead removing the bolt and nut. 7-8 www.honeywellgenerators.com Honeywell Portable Electrical Generator...
Service Manual
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8: TROUBLESHOOTING WARNING ANYONE using or servicing this generator must read, understand, and follow these instructions can result in the product manual. NEVER use OUTSIDE and far away from windows, doors, and vents. This is a poison you cannot see ... to death, serious injury, and property damage. Generator exhaust contains carbon monoxide. Only use inside a home or garage, EVEN IF doors and windows are open. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 8-1 Failure to closely...
8: TROUBLESHOOTING WARNING ANYONE using or servicing this generator must read, understand, and follow these instructions can result in the product manual. NEVER use OUTSIDE and far away from windows, doors, and vents. This is a poison you cannot see ... to death, serious injury, and property damage. Generator exhaust contains carbon monoxide. Only use inside a home or garage, EVEN IF doors and windows are open. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 8-1 Failure to closely...
Service Manual
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...-fuel mixture will be at room temperature when resistance is measured. ./4%4HEALTERNATORDIAGNOSTICSREQUIREMEASUREMENTS OFLOWRESISTANCEVALUESWHICHAREBEYONDTHE CAPABILITYOFATYPICALMULTI METER 5SEONLYFORDIRECTIONALINDICATIONOFRESISTANCE For best results, use an ohmmeter capable of measuring low resistance values: Resolution: 10 milliohms !CCURACY+ 1% #HECK"RUSH!SSEMBLYFOR%XCESSIVE7EAROR$EFECT ./4%5SE... )F#ONTINUITYIS$IFFERENTTHAN3PECIFIED!BOVE Replace Alternator Refer to Illustrations on Page 8-5. 8-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
...-fuel mixture will be at room temperature when resistance is measured. ./4%4HEALTERNATORDIAGNOSTICSREQUIREMEASUREMENTS OFLOWRESISTANCEVALUESWHICHAREBEYONDTHE CAPABILITYOFATYPICALMULTI METER 5SEONLYFORDIRECTIONALINDICATIONOFRESISTANCE For best results, use an ohmmeter capable of measuring low resistance values: Resolution: 10 milliohms !CCURACY+ 1% #HECK"RUSH!SSEMBLYFOR%XCESSIVE7EAROR$EFECT ./4%5SE... )F#ONTINUITYIS$IFFERENTTHAN3PECIFIED!BOVE Replace Alternator Refer to Illustrations on Page 8-5. 8-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
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... standard carburetor air-fuel mixture will be at room temperature when resistance is measured. ./4%4HEALTERNATORDIAGNOSTICSREQUIREMEASUREMENTSOFLOWRESISTANCE VALUESWHICHAREBEYONDTHECAPABILITYOFATYPICALMULTI METER 5SEONLYFORDIRECTIONALINDICATIONOFRESISTANCE For best results, use an ohmmeter capable of Spec, Replace Alternator 1.3 - 1.8 #HECKFOR#ROSS 3HORTED7INDINGSINTHE3TATOR!SSEMBLY #HECKFOR#ONTINUITY"ETWEEN7INDINGSAS3PECIFIED"ELOW... Alternator Refer to Illustrations on Page 8-9. 8-8 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
... standard carburetor air-fuel mixture will be at room temperature when resistance is measured. ./4%4HEALTERNATORDIAGNOSTICSREQUIREMEASUREMENTSOFLOWRESISTANCE VALUESWHICHAREBEYONDTHECAPABILITYOFATYPICALMULTI METER 5SEONLYFORDIRECTIONALINDICATIONOFRESISTANCE For best results, use an ohmmeter capable of Spec, Replace Alternator 1.3 - 1.8 #HECKFOR#ROSS 3HORTED7INDINGSINTHE3TATOR!SSEMBLY #HECKFOR#ONTINUITY"ETWEEN7INDINGSAS3PECIFIED"ELOW... Alternator Refer to Illustrations on Page 8-9. 8-8 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual