Service Manual
Page 11
Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1 3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10...102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. †...
Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1 3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10...102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. †...
Service Manual
Page 18
Brown G/W - Yellow / Green W - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ...VAC WINDING Br Br W R Lg W Bu Bu AVR R Bu Br W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Blue Br - Black / White Bu - Black Bl / W - Light...
Brown G/W - Yellow / Green W - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ...VAC WINDING Br Br W R Lg W Bu Bu AVR R Bu Br W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Blue Br - Black / White Bu - Black Bl / W - Light...
Service Manual
Page 23
... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
Service Manual
Page 24
...during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual SERVICE REPAIR TIME ANALYSIS Operation Vapor Line (Model Numbers Ending in "L") Fuel Tank Fuel Shut-off Valve Muffler Muffler Gasket ...60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 ...
...during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual SERVICE REPAIR TIME ANALYSIS Operation Vapor Line (Model Numbers Ending in "L") Fuel Tank Fuel Shut-off Valve Muffler Muffler Gasket ...60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 ...
Service Manual
Page 43
9: SERVICE AND DISASSEMBLY 9.1 CONTROL PANEL A-CONTROL PANEL ASSEMBLY (FRONT) 4 N•m (3 lb. Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - Manual Start Models (HW3000, HW3000L, HW4000, HW4000L, HW5500, HW5500L, HW6200, HW6200L) F-ENGINE CONTROL SWITCH G-SWITCH PLATE (BACK) B D Control panels vary... CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1
9: SERVICE AND DISASSEMBLY 9.1 CONTROL PANEL A-CONTROL PANEL ASSEMBLY (FRONT) 4 N•m (3 lb. Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - Manual Start Models (HW3000, HW3000L, HW4000, HW4000L, HW5500, HW5500L, HW6200, HW6200L) F-ENGINE CONTROL SWITCH G-SWITCH PLATE (BACK) B D Control panels vary... CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1
Service Manual
Page 46
.... A-FUEL GAGE After reassembly, check float for fuel leakage. After reinstalling, check for proper operation. H-FUEL LINE Check for cracks or damage. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Model Numbers Ending in any fuel is spilled, the area must be no fuel in "L", the fuel cap will be...
.... A-FUEL GAGE After reassembly, check float for fuel leakage. After reinstalling, check for proper operation. H-FUEL LINE Check for cracks or damage. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Model Numbers Ending in any fuel is spilled, the area must be no fuel in "L", the fuel cap will be...
Service Manual
Page 48
... "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) • E2 - ft.) B NOTE: Not present on HW3000 or HW3000L models. A B-MUFFLER COVER 4 N•m (3 lb. ft.) Screen - 1 N•m (1 lb. A-MUFFLER GUARD NOTE: Not present on HW3000 or HW3000L models. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) E-EXHAUST PIPE 18 N•...
... "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) • E2 - ft.) B NOTE: Not present on HW3000 or HW3000L models. A B-MUFFLER COVER 4 N•m (3 lb. ft.) Screen - 1 N•m (1 lb. A-MUFFLER GUARD NOTE: Not present on HW3000 or HW3000L models. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) E-EXHAUST PIPE 18 N•...