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Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
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... DIAGNOSTICS (ALL MODELS 8-10 SERVICE AND DISASSEMBLY 9-1 CONTROL PANEL ...9-1 ENGINE AND ALTERNATOR ...9-2 ALTERNATOR ...9-3 FUEL TANK SYSTEM ...9-4 EVAPORATIVE EMISSIONS CONTROL SYSTEM 9-5 MUFFLER ...9-6 CARBURETOR ...9-7 STARTING SYSTEM ...9-8 RECOIL STARTER ...9-9 FAN COVER ...9-10 WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
... DIAGNOSTICS (ALL MODELS 8-10 SERVICE AND DISASSEMBLY 9-1 CONTROL PANEL ...9-1 ENGINE AND ALTERNATOR ...9-2 ALTERNATOR ...9-3 FUEL TANK SYSTEM ...9-4 EVAPORATIVE EMISSIONS CONTROL SYSTEM 9-5 MUFFLER ...9-6 CARBURETOR ...9-7 STARTING SYSTEM ...9-8 RECOIL STARTER ...9-9 FAN COVER ...9-10 WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
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... the job and check its condition before starting. • Keep fire extinguishers and safety equipment nearby. Honeywell Portable Electrical Generator Service Manual Explosion Toxic fumes Fire Chemical burn Electrical shock Hot surface DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. WARNING Indicates a potentially hazardous situation which , if not avoided, may be...
... the job and check its condition before starting. • Keep fire extinguishers and safety equipment nearby. Honeywell Portable Electrical Generator Service Manual Explosion Toxic fumes Fire Chemical burn Electrical shock Hot surface DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. WARNING Indicates a potentially hazardous situation which , if not avoided, may be...
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... permanent damage. • Damage to cause cancer, birth defects or other object containing metal when working with or near the battery. Honeywell Portable Electrical Generator Service Manual SAFETY MESSAGES Electric Shock Hazards WARNING Generators produce powerful voltage that are explosive. • NEVER allow battery fluid to spill fuel when refueling. Spilled fuel or fuel vapor may...
... permanent damage. • Damage to cause cancer, birth defects or other object containing metal when working with or near the battery. Honeywell Portable Electrical Generator Service Manual SAFETY MESSAGES Electric Shock Hazards WARNING Generators produce powerful voltage that are explosive. • NEVER allow battery fluid to spill fuel when refueling. Spilled fuel or fuel vapor may...
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... is required on the date of the customer. For warranty service, customer should locate an authorized Honeywell Generator Dealer from state to an authorized Honeywell Generator Dealer. DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This warranty gives...stated below. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 2: WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be determined at www...
... is required on the date of the customer. For warranty service, customer should locate an authorized Honeywell Generator Dealer from state to an authorized Honeywell Generator Dealer. DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This warranty gives...stated below. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 2: WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be determined at www...
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... coverage if a part has failed due to the original retail customer. 2-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any covered part on your generator to the emissions control parts listed below . Do not return your engine is delivered to abuse...control part shall be designed, built, and equipped to an authorized Northshore Power Systems Honeywell generator dealer for service. a listing is not related to an in the Honeywell Generator Owner's Manual, use emissions test. Fuel Metering System A. Choke system C. Carbon canister and ...
... coverage if a part has failed due to the original retail customer. 2-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any covered part on your generator to the emissions control parts listed below . Do not return your engine is delivered to abuse...control part shall be designed, built, and equipped to an authorized Northshore Power Systems Honeywell generator dealer for service. a listing is not related to an in the Honeywell Generator Owner's Manual, use emissions test. Fuel Metering System A. Choke system C. Carbon canister and ...
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...parts are warranted only for maintenance or repairs. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 The warranty does not cover an emission control part that is replaced or repaired as ...If you have questions regarding your emissions warranty rights and responsibilities, you should contact the Service and Warranty Department at an authorized Northshore Power Systems Honeywell generator dealer. 5. Repair or Replacement Cost. Any replacement part that an emissions control part ...
...parts are warranted only for maintenance or repairs. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 The warranty does not cover an emission control part that is replaced or repaired as ...If you have questions regarding your emissions warranty rights and responsibilities, you should contact the Service and Warranty Department at an authorized Northshore Power Systems Honeywell generator dealer. 5. Repair or Replacement Cost. Any replacement part that an emissions control part ...
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... claim forms and inquiries can be defective in the description. 2. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC ... but not limited to : Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 2-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual LIMITATIONS OF REMEDIES. DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This ...
... claim forms and inquiries can be defective in the description. 2. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC ... but not limited to : Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 2-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual LIMITATIONS OF REMEDIES. DISCLAIMERS, LIMITATIONS OF REMEDIES & EXCLUSIONS This ...
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3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load)... -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG SERVICE, page 7-5 for other recommended spark plug replacements. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1
3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load)... -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG SERVICE, page 7-5 for other recommended spark plug replacements. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1
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... 18 13 24 17 10 7 10 7 4 3 18 13 4 3 32 24 12 9 30 22 48 35 1 1 1 1 28 21 6 4 25 18 25 18 10 7 3-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
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Yellow / Green W - 3.3 WIRING DIAGRAMS HW3000 & HW3000L FIGURE 3-1: HW3000 & HW3000L Wiring Diagram Honeywell Portable Electrical Generator Service Manual ENGINE OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG Y Y Bl Bl IGNITION COIL Bl Bl Y/G ENGINE BLOCK ALTERNATOR NOTE: Alternator is mechanically connected to the ...
Yellow / Green W - 3.3 WIRING DIAGRAMS HW3000 & HW3000L FIGURE 3-1: HW3000 & HW3000L Wiring Diagram Honeywell Portable Electrical Generator Service Manual ENGINE OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG Y Y Bl Bl IGNITION COIL Bl Bl Y/G ENGINE BLOCK ALTERNATOR NOTE: Alternator is mechanically connected to the ...
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... CUTOUT WINDING FIELD WINDING EXCITER WINDING MAIN WINDING 120 VAC MAIN 120 VAC WINDING Br Br W R Lg W Bu Bu AVR R Bu Br W R Bu Br W ALTERNATOR Honeywell Portable Electrical Generator Service Manual 5A FUSE Bu G/W Bl Y/G OFF ON Bl - Yellow Y/G - Red Y - Light Green R - White Y/G IG E Bl Bu G/W ENGINE CONTROL SWITCH ON/OFF SWITCH PANEL CONTROL PANEL...
... CUTOUT WINDING FIELD WINDING EXCITER WINDING MAIN WINDING 120 VAC MAIN 120 VAC WINDING Br Br W R Lg W Bu Bu AVR R Bu Br W R Bu Br W ALTERNATOR Honeywell Portable Electrical Generator Service Manual 5A FUSE Bu G/W Bl Y/G OFF ON Bl - Yellow Y/G - Red Y - Light Green R - White Y/G IG E Bl Bu G/W ENGINE CONTROL SWITCH ON/OFF SWITCH PANEL CONTROL PANEL...
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....honeywellgenerators.com Bu G/W Bl Y/G Y/G IG E Bl Bu G/W OFF ON Bl - Blue Br - Green / White Lg - Yellow / Green W - HW5500 & HW5500L FIGURE 3-3: HW5500 & HW5500L Wiring Diagram Honeywell Portable Electrical Generator Service Manual ENGINE FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG G/W Y Y Bl Y IGNITION COIL Bl Bl ENGINE BLOCK gg ALTERNATOR NOTE: Alternator is mechanically...
....honeywellgenerators.com Bu G/W Bl Y/G Y/G IG E Bl Bu G/W OFF ON Bl - Blue Br - Green / White Lg - Yellow / Green W - HW5500 & HW5500L FIGURE 3-3: HW5500 & HW5500L Wiring Diagram Honeywell Portable Electrical Generator Service Manual ENGINE FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG G/W Y Y Bl Y IGNITION COIL Bl Bl ENGINE BLOCK gg ALTERNATOR NOTE: Alternator is mechanically...
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... WINDING MAIN 120 VAC WINDING Br Br W R Lg W Bu Bu AVR R Bu Br W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A MAGNETIC AC BREAKER 21A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - WIRING DIAGRAMS HW5500E & HW5500EL 3-6 FIGURE 3-4: HW5500E & HW5500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE...
... WINDING MAIN 120 VAC WINDING Br Br W R Lg W Bu Bu AVR R Bu Br W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A MAGNETIC AC BREAKER 21A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - WIRING DIAGRAMS HW5500E & HW5500EL 3-6 FIGURE 3-4: HW5500E & HW5500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE...
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Brown G/W - Light Green R - Yellow / Green W - HW6200 & HW6200L FIGURE 3-5: HW6200 & HW6200L Wiring Diagram Honeywell Portable Electrical Generator Service Manual ENGINE FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG G/W Y Y Bl Y IGNITION COIL Bl Bl ENGINE BLOCK ALTERNATOR NOTE: Alternator is mechanically connected ...
Brown G/W - Light Green R - Yellow / Green W - HW6200 & HW6200L FIGURE 3-5: HW6200 & HW6200L Wiring Diagram Honeywell Portable Electrical Generator Service Manual ENGINE FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG G/W Y Y Bl Y IGNITION COIL Bl Bl ENGINE BLOCK ALTERNATOR NOTE: Alternator is mechanically connected ...
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... W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL...
... W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL...
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... models only) Provides power for grounding protec- Choke Control Controls choke valve. NEVER touch hot surfaces. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 4-1 Breakers Protects circuits from faulty appliances. H-Air Cleaner Assembly Removes dust from escaping generator. Choke control must be grounded to the appliance. Muffler reaches temperatures that can be used to start...
... models only) Provides power for grounding protec- Choke Control Controls choke valve. NEVER touch hot surfaces. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 4-1 Breakers Protects circuits from faulty appliances. H-Air Cleaner Assembly Removes dust from escaping generator. Choke control must be grounded to the appliance. Muffler reaches temperatures that can be used to start...
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... shop tools are : • Hammer • Torque wrench • Volt-ohm meter • Frequency meter • Resistive load - Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 5-1 5: PREPARING FOR SERVICE WARNING ANYONE using or servicing this manual. Failure to service the generator. Also needed are required to closely follow all safety and operation instructions provided in the handle and handle...
... shop tools are : • Hammer • Torque wrench • Volt-ohm meter • Frequency meter • Resistive load - Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 5-1 5: PREPARING FOR SERVICE WARNING ANYONE using or servicing this manual. Failure to service the generator. Also needed are required to closely follow all safety and operation instructions provided in the handle and handle...