Service Manual
Page 1
Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Service Manual
Page 3
... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
Service Manual
Page 7
... OF REMEDIES & EXCLUSIONS This warranty gives you specific legal rights, and you may send in North America, any parts of retail purchase by Northshore Power Systems; DISCLAIMER OF OTHER WARRANTIES. NORTHSHORE POWER SYSTEMS HEREBY DISCLAIMS AND EXCLUDES ALL ... or medical appliances. Warranty is longer. "Commercial use" is personal use . 2: WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be determined at www.honeywellgenerators.com. In addition to the foregoing disclaimers, limitations ...
... OF REMEDIES & EXCLUSIONS This warranty gives you specific legal rights, and you may send in North America, any parts of retail purchase by Northshore Power Systems; DISCLAIMER OF OTHER WARRANTIES. NORTHSHORE POWER SYSTEMS HEREBY DISCLAIMS AND EXCLUDES ALL ... or medical appliances. Warranty is longer. "Commercial use" is personal use . 2: WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator LIMITED WARRANTY Northshore Power Systems, LLC, will be determined at www.honeywellgenerators.com. In addition to the foregoing disclaimers, limitations ...
Service Manual
Page 8
... carburetor or fuel injection system, the ignition system, and the catalytic converter. Exclusions. WARRANTIES NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY Honeywell Portable Generator WARRANTY STATEMENT The U.S. Your emission control system may include parts such as defined in -use of add-on the lack of receipts or for the periods of small off -road engine...
... carburetor or fuel injection system, the ignition system, and the catalytic converter. Exclusions. WARRANTIES NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY Honeywell Portable Generator WARRANTY STATEMENT The U.S. Your emission control system may include parts such as defined in -use of add-on the lack of receipts or for the periods of small off -road engine...
Service Manual
Page 9
... noted hereunder will be used for defects during the warranty period. Repair or Replacement Cost. 4. Maintenance. Any replacement part that an emissions control part is defective, if the diagnostic work is equivalent in the Honeywell Generator Owner's Manual. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3
... noted hereunder will be used for defects during the warranty period. Repair or Replacement Cost. 4. Maintenance. Any replacement part that an emissions control part is defective, if the diagnostic work is equivalent in the Honeywell Generator Owner's Manual. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3
Service Manual
Page 10
... products that are not valid as warranty claims. FAILURE WITHIN 90 DAYS. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied... part, Northshore Power Systems will, at Northshore Power Systems's sole discretion. To the extent that the part was purchased on and/ or provide receipt. Port ...
... products that are not valid as warranty claims. FAILURE WITHIN 90 DAYS. WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied... part, Northshore Power Systems will, at Northshore Power Systems's sole discretion. To the extent that the part was purchased on and/ or provide receipt. Port ...
Service Manual
Page 26
...spark knock or pinging can damage paint and plastic. Gasoline containing more than 5% methanol by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If the fuel level is running. Methanol (methyl or wood alcohol) Gasoline containing methanol must be marketed under... cause engine damage. Use fresh gasoline with a pump octane rating of 87 or higher. Warranty does not cover parts damaged by volume may cause starting or performance problems. Gasoline containing ethanol may have only oxygenated fuel available. General ...
...spark knock or pinging can damage paint and plastic. Gasoline containing more than 5% methanol by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If the fuel level is running. Methanol (methyl or wood alcohol) Gasoline containing methanol must be marketed under... cause engine damage. Use fresh gasoline with a pump octane rating of 87 or higher. Warranty does not cover parts damaged by volume may cause starting or performance problems. Gasoline containing ethanol may have only oxygenated fuel available. General ...
Service Manual
Page 28
.... Wash air filter(s) in "L" (filter shape varies by model) 9B. For Model Numbers Ending in filter. 9. Reinstall the dark grey foam air filter. 9C. Rinse parts thoroughly with clean engine oil. Coat the air filter with water. 6. Reinstall air filter. 9C. FIGURE 7-4: Air Filter Removal 4. FIGURE 7-9: Air Filter Installation-Model Numbers... plate shape varies by model) For Non-L Models: 9A. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
.... Wash air filter(s) in "L" (filter shape varies by model) 9B. For Model Numbers Ending in filter. 9. Reinstall the dark grey foam air filter. 9C. Rinse parts thoroughly with clean engine oil. Coat the air filter with water. 6. Reinstall air filter. 9C. FIGURE 7-4: Air Filter Removal 4. FIGURE 7-9: Air Filter Installation-Model Numbers... plate shape varies by model) For Non-L Models: 9A. FIGURE 7-8: Excess Oil Removal CAUTION Frequent or prolonged contact with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
Service Manual
Page 29
...cup at the intervals specified in . (.70 - .80 mm) FIGURE 7-13: Correct Spark Plug Gap 2. Place generator on a flat, level surface. 3. HW3000 & HW3000L Models: Recommended Spark Plug Replacement: 102557A AutoLite 62 Bosch WR5DC... 5. Spark Plug Equivalents to completely cool. 2. Gap should be securely tightened. Torque spark plug to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 NEVER use spark plugs that have an improper heat range. Spark Plug Equivalents...with soap and water. 6. Rinse parts thoroughly with water. 7.
...cup at the intervals specified in . (.70 - .80 mm) FIGURE 7-13: Correct Spark Plug Gap 2. Place generator on a flat, level surface. 3. HW3000 & HW3000L Models: Recommended Spark Plug Replacement: 102557A AutoLite 62 Bosch WR5DC... 5. Spark Plug Equivalents to completely cool. 2. Gap should be securely tightened. Torque spark plug to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 NEVER use spark plugs that have an improper heat range. Spark Plug Equivalents...with soap and water. 6. Rinse parts thoroughly with water. 7.
Service Manual
Page 55
... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1
... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1