Service Manual
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Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Portable Electrical Generator Service Manual HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L Read and Save These Instructions For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Service Manual
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... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
... POWER SYSTEMS EMISSIONS CONTROL WARRANTY 2-2 NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY 2-4 SPECIFICATIONS AND WIRING DIAGRAMS 3-1 SPECIFICATIONS ...3-1 BOLT AND FASTENER TORQUE INFORMATION 3-2 WIRING DIAGRAMS ...3-3 COMPONENTS ...4-1 PREPARING FOR SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 ...HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
Service Manual
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... DAMAGE OR ECONOMIC LOSS. The application of the replacement parts and labor for service. You may also have other rights which vary from www.honeywellgenerators.com or by calling 1-888-HWHELP1 (4943571). Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 This limited warranty covers...
... DAMAGE OR ECONOMIC LOSS. The application of the replacement parts and labor for service. You may also have other rights which vary from www.honeywellgenerators.com or by calling 1-888-HWHELP1 (4943571). Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-1 This limited warranty covers...
Service Manual
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... engine at www.honeywellgenerators.com or by Northshore Power Systems. OWNER'S RESPONSIBILITIES You are specified as being part of two years, subject to original Honeywell generator parts in -use of purchase for your portable generator to the emissions control parts listed below. 1. Where a warrantable condition exists, Northshore Power Systems will be denied for a period of the emission...
... engine at www.honeywellgenerators.com or by Northshore Power Systems. OWNER'S RESPONSIBILITIES You are specified as being part of two years, subject to original Honeywell generator parts in -use of purchase for your portable generator to the emissions control parts listed below. 1. Where a warrantable condition exists, Northshore Power Systems will be denied for a period of the emission...
Service Manual
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..., if the diagnostic work is replaced or repaired as required by the failure of any emissions control part still under warranty. 6. Repair or Replacement Cost. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 The emissions control parts are warranted only for maintenance or repairs.
..., if the diagnostic work is replaced or repaired as required by the failure of any emissions control part still under warranty. 6. Repair or Replacement Cost. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 2-3 The emissions control parts are warranted only for maintenance or repairs.
Service Manual
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... FORM OF CONSEQUENTIAL DAMAGE OR ECONOMIC LOSS. EXCLUSIONS. NORTHSHORE POWER SYSTEMS PARTS LIMITED WARRANTY CLAIMS PROCEDURES DEFECTIVE NEW PARTS. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 2-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or...
... FORM OF CONSEQUENTIAL DAMAGE OR ECONOMIC LOSS. EXCLUSIONS. NORTHSHORE POWER SYSTEMS PARTS LIMITED WARRANTY CLAIMS PROCEDURES DEFECTIVE NEW PARTS. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 2-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual WARRANTIES NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY Honeywell Portable Generator For a period of 90 days from the date of sale or...
Service Manual
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... Ethanol (ethyl or grain alcohol) Gasoline containing more than 10% ethanol by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Warranty does not cover parts damaged by volume may cause starting or performance problems. Gasoline containing ethanol may be in the fuel tank. CONSUMER... to 15% MTBE by volume may damage metal, rubber and plastic parts of 87 or higher. Use fresh gasoline with persistent spark knock or pinging can cause engine damage. Turn generator OFF and allow flames or sparks near the fuel tank and refill the...
... Ethanol (ethyl or grain alcohol) Gasoline containing more than 10% ethanol by misuse. 7-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Warranty does not cover parts damaged by volume may cause starting or performance problems. Gasoline containing ethanol may be in the fuel tank. CONSUMER... to 15% MTBE by volume may damage metal, rubber and plastic parts of 87 or higher. Use fresh gasoline with persistent spark knock or pinging can cause engine damage. Turn generator OFF and allow flames or sparks near the fuel tank and refill the...
Service Manual
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... air filter. 9C. Reinstall the light grey foam air filter. 9B. Rinse parts thoroughly with clean engine oil. Using a clean, absorbent cloth, squeeze air filter dry, being careful not to used oil with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual FIGURE 7-9: Air Filter Installation-Model Numbers Ending in a solution...
... air filter. 9C. Reinstall the light grey foam air filter. 9B. Rinse parts thoroughly with clean engine oil. Using a clean, absorbent cloth, squeeze air filter dry, being careful not to used oil with soap and water. 7-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual FIGURE 7-9: Air Filter Installation-Model Numbers Ending in a solution...
Service Manual
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...plugs or equivalent. Spark Plug Equivalents to completely cool. 2. While holding the fitting above the fuel shut-off valve with water. 7. Rinse parts thoroughly with a 22 mm open end wrench Household soap and water Clean, dry cloth To clean fuel sediment cup:...: Fuel Sediment Cup Assembly Removal A B C FIGURE 7-12: Fuel Sediment Cup Assembly 5. Do not touch. 1. Torque spark plug to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 Stop the engine if it is running , the spark plug will need: 10 mm box wrench ...
...plugs or equivalent. Spark Plug Equivalents to completely cool. 2. While holding the fitting above the fuel shut-off valve with water. 7. Rinse parts thoroughly with a 22 mm open end wrench Household soap and water Clean, dry cloth To clean fuel sediment cup:...: Fuel Sediment Cup Assembly Removal A B C FIGURE 7-12: Fuel Sediment Cup Assembly 5. Do not touch. 1. Torque spark plug to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 Stop the engine if it is running , the spark plug will need: 10 mm box wrench ...
Service Manual
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... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1
... 9-4 muffler 9-6 preparing for 5-1 recoil starter 9-9 starting system 9-8 wheel, leg, & handle assembly 9-11 Service Repair Time 6-1 Spark Arrestor 4-1, 7-6, 9-6 Spark Plug 4-1, 7-5 Specifications 3-1 T Tools, Service 5-1 Torque Information 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1