Owners Manual
Page 25
... KILL YOU IN MINUTES. Remove the negative (-) cable first to reduce the risk of generator can be sure area is necessary to your individual needs and use X† Check/adjust valve clearance Clean fuel tank and strainer Check fuel line Every 2 years (replace if necessary)‡...windows are open. If engine must be run, be seriously hurt or killed. NEVER use inside a home Only use X‡ X‡ HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 19 Also disconnect both starting of arcing. vents. • Shut off engine before operation, can cause a...
... KILL YOU IN MINUTES. Remove the negative (-) cable first to reduce the risk of generator can be sure area is necessary to your individual needs and use X† Check/adjust valve clearance Clean fuel tank and strainer Check fuel line Every 2 years (replace if necessary)‡...windows are open. If engine must be run, be seriously hurt or killed. NEVER use inside a home Only use X‡ X‡ HW5500/5500E Portable Generator Owner's Manual www.honeywellgenerators.com 19 Also disconnect both starting of arcing. vents. • Shut off engine before operation, can cause a...
Service Manual
Page 3
... SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 MAINTENANCE ...7-1 CONSUMER MAINTENANCE SCHEDULE 7-1 AIR FILTER MAINTENANCE ...7-3 CLEANING FUEL SEDIMENT CUP ...7-5 SPARK PLUG SERVICE ...7-5 CLEANING SPARK ARRESTOR SCREEN 7-6 VALVE LASH ...7-7 GOVERNOR ADJUSTMENT ...7-7 GOVERNOR RANGE ADJUSTMENT ...7-7 BATTERY SERVICE ...7-8 TROUBLESHOOTING 8-1 ... 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
... SERVICE 5-1 REQUIRED TOOLS ...5-1 TRANSPORTING GENERATOR ...5-1 SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE 6-1 MAINTENANCE ...7-1 CONSUMER MAINTENANCE SCHEDULE 7-1 AIR FILTER MAINTENANCE ...7-3 CLEANING FUEL SEDIMENT CUP ...7-5 SPARK PLUG SERVICE ...7-5 CLEANING SPARK ARRESTOR SCREEN 7-6 VALVE LASH ...7-7 GOVERNOR ADJUSTMENT ...7-7 GOVERNOR RANGE ADJUSTMENT ...7-7 BATTERY SERVICE ...7-8 TROUBLESHOOTING 8-1 ... 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12 INDEX ...10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
Service Manual
Page 12
...Bolts Cooling Fan Flange Nut Crankcase Cover Bolts Cylinder Head Bolts Exhaust Pipe Bolts Fuel Shut-off Valve Hex Fitting Fuel Tank Mounting Bolts Ignition Coil Bolts Muffler Cover Bolts Muffler Rear Mounting Bracket ...Bolts Muffler Side Guard Bolts Oil Drain Screw Pivot Adjusting Nuts Pivot Bolts Rotor Bolt Spark Arrestor Clamp Screw Spark Arrestor Screw Spark Plug Starter Solenoid ...12 9 30 22 48 35 1 1 1 1 28 21 6 4 25 18 25 18 10 7 3-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
...Bolts Cooling Fan Flange Nut Crankcase Cover Bolts Cylinder Head Bolts Exhaust Pipe Bolts Fuel Shut-off Valve Hex Fitting Fuel Tank Mounting Bolts Ignition Coil Bolts Muffler Cover Bolts Muffler Rear Mounting Bracket ...Bolts Muffler Side Guard Bolts Oil Drain Screw Pivot Adjusting Nuts Pivot Bolts Rotor Bolt Spark Arrestor Clamp Screw Spark Arrestor Screw Spark Plug Starter Solenoid ...12 9 30 22 48 35 1 1 1 1 28 21 6 4 25 18 25 18 10 7 3-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
Service Manual
Page 25
.../change spark plug X‡ X Clean fuel sediment cup X Clean spark arrestor X Clean cylinder cooling fins X** Check/adjust valve lash X** Check fuel line TABLE 7-1. MAINTENANCE TASK Before each use First month or 20 hours of use FREQUENCY* Every... Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-1 NOTICE Maintenance, replacement, or repair of generator can cause a malfunction in good operating condition. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. If the generator ...
.../change spark plug X‡ X Clean fuel sediment cup X Clean spark arrestor X Clean cylinder cooling fins X** Check/adjust valve lash X** Check fuel line TABLE 7-1. MAINTENANCE TASK Before each use First month or 20 hours of use FREQUENCY* Every... Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-1 NOTICE Maintenance, replacement, or repair of generator can cause a malfunction in good operating condition. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. If the generator ...
Service Manual
Page 29
... To clean fuel sediment cup, you will reach temperatures that have an improper heat range. Turn the fuel shut-off valve to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 Rinse parts thoroughly with a 22 mm open end wrench Household soap and water... W20EPR NGK BPR6ES TABLE 7-4. WARNING If the engine has been running . Spark Plug Equivalents to completely cool. 2. If necessary, adjust gap by carefully bending side electrode. 3. Clean fuel sediment cup at the intervals specified in Table 7-1. CLEANING FUEL SEDIMENT CUP 7.3...
... To clean fuel sediment cup, you will reach temperatures that have an improper heat range. Turn the fuel shut-off valve to 100842A Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 7-5 Rinse parts thoroughly with a 22 mm open end wrench Household soap and water... W20EPR NGK BPR6ES TABLE 7-4. WARNING If the engine has been running . Spark Plug Equivalents to completely cool. 2. If necessary, adjust gap by carefully bending side electrode. 3. Clean fuel sediment cup at the intervals specified in Table 7-1. CLEANING FUEL SEDIMENT CUP 7.3...
Service Manual
Page 31
...001 in . Rotate the governor arm shaft counter-clockwise until valve lash is within specifications. 10. Reinstall the generator control panel. 5. VALVE LASH 7.6 VALVE LASH CAUTION Valve lash inspection and adjustment must be verified by the piston position in illustration) to ...the "GOVERNOR RANGE ADJUSTMENT" procedure below. 5. Retighten the lock nut while holding rocker arm pivot and torque to 62.5 Hz ± 0.5. 3. ft.). 8. Check valve lash again after tightening lock nut. 9. Repeat steps 4 through 3. Honeywell Portable Electrical Generator Service Manual www....
...001 in . Rotate the governor arm shaft counter-clockwise until valve lash is within specifications. 10. Reinstall the generator control panel. 5. VALVE LASH 7.6 VALVE LASH CAUTION Valve lash inspection and adjustment must be verified by the piston position in illustration) to ...the "GOVERNOR RANGE ADJUSTMENT" procedure below. 5. Retighten the lock nut while holding rocker arm pivot and torque to 62.5 Hz ± 0.5. 3. ft.). 8. Check valve lash again after tightening lock nut. 9. Repeat steps 4 through 3. Honeywell Portable Electrical Generator Service Manual www....
Service Manual
Page 42
...for Spark Check Spark Plug & Gap Check Fuel Line & Blockage Check Carburetor Check Spark Arrestor Check Muffler Blockage Check Valve Adjustment Perform Engine Compression Test Recoil Not Operating Recoil Locked = Disassemble and Repair Recoil (see Manual Section "Recoil Starter")... (see Manual Section "Recoil Starter") 8-10 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Replace Coil if Repeated Battery Discharge Engine Speed Unstable Check Spark Plug & Gap Check Ignition for Spark Adjust Coil Air Gap Check Spark Arrestor Check Muffler Blockage Check Governor...
...for Spark Check Spark Plug & Gap Check Fuel Line & Blockage Check Carburetor Check Spark Arrestor Check Muffler Blockage Check Valve Adjustment Perform Engine Compression Test Recoil Not Operating Recoil Locked = Disassemble and Repair Recoil (see Manual Section "Recoil Starter")... (see Manual Section "Recoil Starter") 8-10 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual Replace Coil if Repeated Battery Discharge Engine Speed Unstable Check Spark Plug & Gap Check Ignition for Spark Adjust Coil Air Gap Check Spark Arrestor Check Muffler Blockage Check Governor...
Service Manual
Page 55
... Ground Terminal 4-1 M Maintenance 7-1 air filter 7-3 battery service 7-8 fuel sediment cup 7-5 governor adjustment 7-7 governor range adjustment 7-7 schedule 7-1 spark arrestor screen 7-6 spark plug 7-5 valve lash 7-7 Muffler 4-1, 9-6 O Oil Fill Dipstick 4-1 Oil Recommendations 7-3 Outlets 4-1, 9-1 P ... 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators...
... Ground Terminal 4-1 M Maintenance 7-1 air filter 7-3 battery service 7-8 fuel sediment cup 7-5 governor adjustment 7-7 governor range adjustment 7-7 schedule 7-1 spark arrestor screen 7-6 spark plug 7-5 valve lash 7-7 Muffler 4-1, 9-6 O Oil Fill Dipstick 4-1 Oil Recommendations 7-3 Outlets 4-1, 9-1 P ... 3-2 Transporting Generator 5-1 Troubleshooting 8-1 V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3 W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators...