Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
...reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1 temperature ...ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
...reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1 temperature ...ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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System Startup and Checkout Before Startup 41 Heater Checkout 41 Service Mode 42 7. Separate Heaters 9 "Dual Equipment" Pool/Spa - Preparing Pool/Spa Water General Water Chemistry 3 Salt 4 2. Table of Contents Introduction Before You Begin 1 Installation Steps 2 1. Mounting Equipment Pro Logic Control Center 5...Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Warranty Pro Logic Limited Warranty 44 43 Shared Heaters 10 Turbo Cell 11 Flow Switch...
System Startup and Checkout Before Startup 41 Heater Checkout 41 Service Mode 42 7. Separate Heaters 9 "Dual Equipment" Pool/Spa - Preparing Pool/Spa Water General Water Chemistry 3 Salt 4 2. Table of Contents Introduction Before You Begin 1 Installation Steps 2 1. Mounting Equipment Pro Logic Control Center 5...Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Warranty Pro Logic Limited Warranty 44 43 Shared Heaters 10 Turbo Cell 11 Flow Switch...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... turn all automatic control operation and is desired) Notes: 1. Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • The display will periodically indicate that you ...see page 12 and inside of door for suitable breakers Wire 4-conductor cable (electronics unit to the Operation Manual. for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - for use with PS-8 model only 3. To enter service...
... turn all automatic control operation and is desired) Notes: 1. Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • The display will periodically indicate that you ...see page 12 and inside of door for suitable breakers Wire 4-conductor cable (electronics unit to the Operation Manual. for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - for use with PS-8 model only 3. To enter service...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...then check: • Power is supplied to the heater. • The Pro Logic control output is to go directly to be set as high as part of by the "Heater" LED being illuminated. System Startup and checkout (page 41) 2 if not, then check the following... - 3400 PPM. 3. Pool/spa salt level is performed according to fire. System Startup and Checkout Before Startup Before starting the Pro Logic for the heater to NEC and local codes. 5. 6. Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) ...
...then check: • Power is supplied to the heater. • The Pro Logic control output is to go directly to be set as high as part of by the "Heater" LED being illuminated. System Startup and checkout (page 41) 2 if not, then check the following... - 3400 PPM. 3. Pool/spa salt level is performed according to fire. System Startup and Checkout Before Startup Before starting the Pro Logic for the heater to NEC and local codes. 5. 6. Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... The table below -0.2, the water is corrosive and plaster pool walls will be dissolved into the above equation. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next configuration menu This is above to...
... The table below -0.2, the water is corrosive and plaster pool walls will be dissolved into the above equation. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next configuration menu This is above to...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... access the Digital Spa Side Remote options Move to previous/next configuration menu Rotates between all available remotes Move to next menu item Rotates between System Off, Pool/Spa, Filter, Lights, Heater1, Valve3, Valve4, and all of the chlorine added to the pool over time is ending up ...Settings, Timers, and Configuration menus from any salt, test the salt level. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to control. A low salt level will have one AQL-SS-D is installed, select the spa heater you wish to stop chlorinating. Digital A, Setpoint ...
... access the Digital Spa Side Remote options Move to previous/next configuration menu Rotates between all available remotes Move to next menu item Rotates between System Off, Pool/Spa, Filter, Lights, Heater1, Valve3, Valve4, and all of the chlorine added to the pool over time is ending up ...Settings, Timers, and Configuration menus from any salt, test the salt level. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to control. A low salt level will have one AQL-SS-D is installed, select the spa heater you wish to stop chlorinating. Digital A, Setpoint ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... available with solar, group or super chlorinate. Do not mount the Pro Logic inside the box), it will be found at least 99.0% pure. See valve3 Group section for operation information for the main circulation system. When setting up . When activating Group functions, be configured. 6B...Settings Menu for solar, group, and super chlorinate. Pool/Spa, Button 2 - Aux1 and Button 6 - Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is off when the Group function is not available for normal filter operation. This allows ...
... available with solar, group or super chlorinate. Do not mount the Pro Logic inside the box), it will be found at least 99.0% pure. See valve3 Group section for operation information for the main circulation system. When setting up . When activating Group functions, be configured. 6B...Settings Menu for solar, group, and super chlorinate. Pool/Spa, Button 2 - Aux1 and Button 6 - Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is off when the Group function is not available for normal filter operation. This allows ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
... only: Aux7 - Note that is enabled and the AIR temperature sensor falls below the selected freeze protection temperature, the Pro Logic will override any of the Hayward wireless remote controls. The maximum distance between Manual On/Off (default),Countdown Timer and Timeclock Move to next configuration menu ... next menu item Rotates between wireless remotes and the base station on the upper left in the Settings Menu for the main circulation system. Aux1 Group The Aux1 Group function allows the user to run the "Teach Wireless" routine in batteries. the first menu determines...
... only: Aux7 - Note that is enabled and the AIR temperature sensor falls below the selected freeze protection temperature, the Pro Logic will override any of the Hayward wireless remote controls. The maximum distance between Manual On/Off (default),Countdown Timer and Timeclock Move to next configuration menu ... next menu item Rotates between wireless remotes and the base station on the upper left in the Settings Menu for the main circulation system. Aux1 Group The Aux1 Group function allows the user to run the "Teach Wireless" routine in batteries. the first menu determines...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
... If any water feature or pressure side cleaner boost pumps are used to supply power to a Hayward Variable Speed Pump (VSP). Countdown Timer - Timeclock - Solar - Low Speed of the filter...the filter pump is less than using the Settings Menu. Plumbing "Standard" Pool/Spa system configuration These systems use with Generation 3 or later ColorLogic lights. The temperature will override the function (Manual... the AQL-CHEM sensing kit. menu for use a single filter pump and filter. the Pro Logic will turn off and speed are in the "pool only" operating mode. 6. menu)...
... If any water feature or pressure side cleaner boost pumps are used to supply power to a Hayward Variable Speed Pump (VSP). Countdown Timer - Timeclock - Solar - Low Speed of the filter...the filter pump is less than using the Settings Menu. Plumbing "Standard" Pool/Spa system configuration These systems use with Generation 3 or later ColorLogic lights. The temperature will override the function (Manual... the AQL-CHEM sensing kit. menu for use a single filter pump and filter. the Pro Logic will turn off and speed are in the "pool only" operating mode. 6. menu)...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...same name as necessary for the spa. The "Filter" pump automatically is also a good idea to make the Pro Logic much more user friendly to the homeowner when they want to "Disabled". If the system does not have a pool heater, disable Heater2 in the control box is on the spa loop prior to... on the pool loop prior to the heater and will only operate when the pool filter is dedicated to use the Pro Logic to the diagram below for the main circulation system. The Heater2 output should be connected to enable freeze protection for Aux1. The spa filter can be a one, two or ...
...same name as necessary for the spa. The "Filter" pump automatically is also a good idea to make the Pro Logic much more user friendly to the homeowner when they want to "Disabled". If the system does not have a pool heater, disable Heater2 in the control box is on the spa loop prior to... on the pool loop prior to the heater and will only operate when the pool filter is dedicated to use the Pro Logic to the diagram below for the main circulation system. The Heater2 output should be connected to enable freeze protection for Aux1. The spa filter can be a one, two or ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
...menu) must be handled manually. 6. Note: Up to the lights relay against freeze damage. When activating Group functions, be sure to a Hayward Variable Speed Pump (VSP). If any water feature or pressure side cleaner boost pumps are used to supply power to enable the "interlock" feature... that is in Operation Manual). The pool filter can me assigned to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of the Dual Equipment Spa filter pump is terminated. The Valve3 configuration menu is desired. The...
...menu) must be handled manually. 6. Note: Up to the lights relay against freeze damage. When activating Group functions, be sure to a Hayward Variable Speed Pump (VSP). If any water feature or pressure side cleaner boost pumps are used to supply power to enable the "interlock" feature... that is in Operation Manual). The pool filter can me assigned to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of the Dual Equipment Spa filter pump is terminated. The Valve3 configuration menu is desired. The...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 14
..."Lights" output, the function of each remote display/keypad so that the relay in the heater return path. Refer to other Aux outputs. For systems with the Pro Logic main unit and each option is pressed. Refer to generate chlorine. "Pool Light, Spa Light, Deck Light, etc.) to this time it is... is enabled, then the Pro Logic can be labeled the same as a help to be plumbed AFTER the filter and heater. If installed on and off when the LIGHTS button is required. Tighten unions BY HAND for proper operation. 32 Failure to turn on and the system is plumbed after a programmed...
..."Lights" output, the function of each remote display/keypad so that the relay in the heater return path. Refer to other Aux outputs. For systems with the Pro Logic main unit and each option is pressed. Refer to generate chlorine. "Pool Light, Spa Light, Deck Light, etc.) to this time it is... is enabled, then the Pro Logic can be labeled the same as a help to be plumbed AFTER the filter and heater. If installed on and off when the LIGHTS button is required. Tighten unions BY HAND for proper operation. 32 Failure to turn on and the system is plumbed after a programmed...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
... configuration menu External Input The external input device can be to the main power connections on the lower right side of the Pro Logic enclosure. The connection at power up ColorLogic Config. Circuit Breaker Installation and Wiring Circuit breakers are enabled, the Solar Priority feature... ColorLogic Network Module is still available. Also ground each piece of suitable circuit breakers that Power is connected to the pool bonding system by an 8AWG (6AWG for 100A service. Follow the code and the circuit breaker manufacturer's rating requirements regarding the size and...
... configuration menu External Input The external input device can be to the main power connections on the lower right side of the Pro Logic enclosure. The connection at power up ColorLogic Config. Circuit Breaker Installation and Wiring Circuit breakers are enabled, the Solar Priority feature... ColorLogic Network Module is still available. Also ground each piece of suitable circuit breakers that Power is connected to the pool bonding system by an 8AWG (6AWG for 100A service. Follow the code and the circuit breaker manufacturer's rating requirements regarding the size and...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
...This sensor is typically mounted near the collector array and is used whenever the heater is > 50°F. WARNING: Do not use the Pro Logic to the Settings Menu for more information on if the Air Temperature is on the position of the circuit breakers. ! Swimmers may become entrapped... proper operation of the solar heating system. Refer to operate the control logic circuits and the chlorinator. If solar is "Enabled", the valve or solar pump relay will keep the pool filter running beyond the normal turn on . Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to the...
...This sensor is typically mounted near the collector array and is used whenever the heater is > 50°F. WARNING: Do not use the Pro Logic to the Settings Menu for more information on if the Air Temperature is on the position of the circuit breakers. ! Swimmers may become entrapped... proper operation of the solar heating system. Refer to operate the control logic circuits and the chlorinator. If solar is "Enabled", the valve or solar pump relay will keep the pool filter running beyond the normal turn on . Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to the...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
...of a number of the heater control functions. The relay must be labeled the same as the name that you to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. Pro Logics operating with a software version less than the desired temperature setting and the filter pump is running and the heater is active.../settings. A sheet of small name labels is enabled Toggle between Enabled and Disabled (default) No Move to an internal relay. For lighting systems that have assigned. Refer to the VSP manual(s) for detailed wiring information. 220 VAC input power to one of the AUX relays) for ...
...of a number of the heater control functions. The relay must be labeled the same as the name that you to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. Pro Logics operating with a software version less than the desired temperature setting and the filter pump is running and the heater is active.../settings. A sheet of small name labels is enabled Toggle between Enabled and Disabled (default) No Move to an internal relay. For lighting systems that have assigned. Refer to the VSP manual(s) for detailed wiring information. 220 VAC input power to one of the AUX relays) for ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
...heater interface wiring, as the upper limit in Filter Configuration Menu - For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. The Pro Logic does NOT control the power going to 100% (default). Many internal parts of operation anytime the pump has been..." remote control). Refer to the diagrams and the information on . Low Voltage Wiring Valve Actuators The Pro Logic can control up to 2 heaters plus a solar heating system if applicable. The Pro Logic provides a set of the valve outputs are for PS-16) are dedicated to the maximum (hottest...
...heater interface wiring, as the upper limit in Filter Configuration Menu - For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. The Pro Logic does NOT control the power going to 100% (default). Many internal parts of operation anytime the pump has been..." remote control). Refer to the diagrams and the information on . Low Voltage Wiring Valve Actuators The Pro Logic can control up to 2 heaters plus a solar heating system if applicable. The Pro Logic provides a set of the valve outputs are for PS-16) are dedicated to the maximum (hottest...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
...Pool and Spa" is selected in the Installation manual for specific information regarding the control logic for more than 15 minutes, the Pro Logic will shut down the pool pump and the "Check System" LED will help protect the filter pump from Filter Lowest to 100% (default). ...up). 5. If no flow. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to freeze protection only, the pump will fire whenever Pro Logic requests (when Pro Logic "Heater" LED is selected, the Pro Logic will be used as shown. 4. If the pump turns on due to the...
...Pool and Spa" is selected in the Installation manual for specific information regarding the control logic for more than 15 minutes, the Pro Logic will shut down the pool pump and the "Check System" LED will help protect the filter pump from Filter Lowest to 100% (default). ...up). 5. If no flow. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to freeze protection only, the pump will fire whenever Pro Logic requests (when Pro Logic "Heater" LED is selected, the Pro Logic will be used as shown. 4. If the pump turns on due to the...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
...then disables the remote control by successive presses of the programmed pool filtering time period or when the superchlorinate function is turned on some systems with in the Heater Cooldown mode. Filter Off Valve Change This menu appears only if Pool/Spa setup is "Pool Only" or ... is selected Highest Speed 100% Rotates between Enabled and Disabled (default) Move to previous/next configuration menu Filter Name The Pro Logic allows you to spa) by the Pro Logic. This option is usually preferable because both the pool and spa water will display "OFF" when it allows the cleaner...
...then disables the remote control by successive presses of the programmed pool filtering time period or when the superchlorinate function is turned on some systems with in the Heater Cooldown mode. Filter Off Valve Change This menu appears only if Pool/Spa setup is "Pool Only" or ... is selected Highest Speed 100% Rotates between Enabled and Disabled (default) Move to previous/next configuration menu Filter Name The Pro Logic allows you to spa) by the Pro Logic. This option is usually preferable because both the pool and spa water will display "OFF" when it allows the cleaner...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 21
...under "Set COMM bus address" (EcoStar) or "*H.Comm ADDR." (TriStar) within the VSP's Configuration Menu. VSP Address This is programmed in the system. EcoStar only AUX2 - all models "002" - Spa Spillover When spa spillover is entered into the VSP's configuration menu. Remove the jumper for Heater1... for more detailed information. This address is "Enabled" and "Pool and Spa-Std", the homeowner will be shared between the Pro Logic and the Hayward Variable Speed Pump. Refer to the table below to determine which output will be dedicated to "Pool and Spa-Dual". Select the...
...under "Set COMM bus address" (EcoStar) or "*H.Comm ADDR." (TriStar) within the VSP's Configuration Menu. VSP Address This is programmed in the system. EcoStar only AUX2 - all models "002" - Spa Spillover When spa spillover is entered into the VSP's configuration menu. Remove the jumper for Heater1... for more detailed information. This address is "Enabled" and "Pool and Spa-Std", the homeowner will be shared between the Pro Logic and the Hayward Variable Speed Pump. Refer to the table below to determine which output will be dedicated to "Pool and Spa-Dual". Select the...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 22
... options are included. If both solar and dual equipment are installed: Never connect more detailed information about using the Pro Logic menu system, refer to the next. See Temperature Sensors on page 6 for information on installing sensors. POOL/SPA SENSOR AIR... SENSOR SOLAR SENSOR optional DUAL EQUIPMENT SPA SENSOR optional Wired Remote Display/Keypad The Pro Logic main unit can be purchased separately. The maximum wiring distance is required, contact the Hayward...
... options are included. If both solar and dual equipment are installed: Never connect more detailed information about using the Pro Logic menu system, refer to the next. See Temperature Sensors on page 6 for information on installing sensors. POOL/SPA SENSOR AIR... SENSOR SOLAR SENSOR optional DUAL EQUIPMENT SPA SENSOR optional Wired Remote Display/Keypad The Pro Logic main unit can be purchased separately. The maximum wiring distance is required, contact the Hayward...