Owners Manual
Page 2
... of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Remote Stop 25 7. Electrical 9 4.6. Wiring Diagrams...14 5.1. Startup & Operation ...17 6.1. Primary Features 7 2.3. SVRS Notes (Only applicable to Start-Up 17 6.2. Pump Location 8 4.2. Remote Control Wiring/Operation 11 4.11. Pump Mounting 8 4.3. Wiring 10 4.10. Remote Stop Switch Wiring (Optional) 17 6. Configuration Menu 20 6.7. Prior to model SP3400VSPVR) 11 4.12. Menu Outline 19 6.5. Pipe Sizing Chart 9 4.4. User Interface...
... of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Remote Stop 25 7. Electrical 9 4.6. Wiring Diagrams...14 5.1. Startup & Operation ...17 6.1. Primary Features 7 2.3. SVRS Notes (Only applicable to Start-Up 17 6.2. Pump Location 8 4.2. Remote Control Wiring/Operation 11 4.11. Pump Mounting 8 4.3. Wiring 10 4.10. Remote Stop Switch Wiring (Optional) 17 6. Configuration Menu 20 6.7. Prior to model SP3400VSPVR) 11 4.12. Menu Outline 19 6.5. Pipe Sizing Chart 9 4.4. User Interface...
Owners Manual
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Removing the Motor Assembly 26 9.2. Replacement Parts ...29 10.1. Parts Listing 29 11. Removing the Ceramic Seat 26 9.4. Parts Diagram 29 10.2. 9.1. Seal Installation 27 9.5. Troubleshooting...31 11.1. Replacing the Impeller and Diffuser 27 9.6. General Problems 31 11.2. Product Registration...35 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Removing the Impeller 26 9.3. Warranty...34 13. Error Codes 33 12. Replacing the Motor Assembly 27 10.
Removing the Motor Assembly 26 9.2. Replacement Parts ...29 10.1. Parts Listing 29 11. Removing the Ceramic Seat 26 9.4. Parts Diagram 29 10.2. 9.1. Seal Installation 27 9.5. Troubleshooting...31 11.1. Replacing the Impeller and Diffuser 27 9.6. General Problems 31 11.2. Product Registration...35 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Removing the Impeller 26 9.3. Warranty...34 13. Error Codes 33 12. Replacing the Motor Assembly 27 10.
Owners Manual
Page 4
... be installed and serviced only by a qualified professional. Failure to follow instructions may also be in this owner's manual and on the equipment. WARNING - USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. Do not install in injury. Read and follow all instructions in conformance with all times. All electrical wiring MUST be used with storable pools. THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT...
... be installed and serviced only by a qualified professional. Failure to follow instructions may also be in this owner's manual and on the equipment. WARNING - USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. Do not install in injury. Read and follow all instructions in conformance with all times. All electrical wiring MUST be used with storable pools. THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT...
Owners Manual
Page 5
... service representative before using. The unit must be provided by a ground-fault circuit-interrupter (GFCI). Disconnect the pump and have a finite life. Notes to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub, and to electrician: Use a solid copper conductor, size 8 or larger. Risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev...
... service representative before using. The unit must be provided by a ground-fault circuit-interrupter (GFCI). Disconnect the pump and have a finite life. Notes to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub, and to electrician: Use a solid copper conductor, size 8 or larger. Risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev...
Owners Manual
Page 6
... 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Fire and burn hazard. Failure to install according to be set in the system, which may result in filter upper body. WARNING - Before starting pump, all system and pump controls must be in off position and filter manual air relief valve must be blocked by a user. Dual suction fittings shall not be in accordance with strainer cover lock ring. Failure to follow safety and operation instructions...
... 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Fire and burn hazard. Failure to install according to be set in the system, which may result in filter upper body. WARNING - Before starting pump, all system and pump controls must be in off position and filter manual air relief valve must be blocked by a user. Dual suction fittings shall not be in accordance with strainer cover lock ring. Failure to follow safety and operation instructions...
Owners Manual
Page 7
... design ensures easy debris removal and extends time between cleanings Motor drive includes built-in terms of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 2. Product Dimensions 3. Introduction This manual contains information for the proper installation and operation of electricity = $0.10 per kWh Convert Watts to Kilowatts: 300 W = 0.3 kW 0.3 kW X $0.10/kWh = $0.03 per Hour Example: EcoStar Variable Speed Pump operating at 300 W. Primary Features...
... design ensures easy debris removal and extends time between cleanings Motor drive includes built-in terms of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 2. Product Dimensions 3. Introduction This manual contains information for the proper installation and operation of electricity = $0.10 per kWh Convert Watts to Kilowatts: 300 W = 0.3 kW 0.3 kW X $0.10/kWh = $0.03 per Hour Example: EcoStar Variable Speed Pump operating at 300 W. Primary Features...
Owners Manual
Page 8
... requirements for specific flow requirements. Secure pump to base with local requirements for cooling. 4.2. It is consumed. Refer to operate correctly. Lowering the speed of air for the minimum turnover rate. Check with screws or bolts to operate your pump, you filter ("turnover") all local and national codes. Keep motor clean. Page 8 of running at lower speeds. Do NOT install pump and filter in line. Pump motors require free circulation of the pump can drastically...
... requirements for specific flow requirements. Secure pump to base with local requirements for cooling. 4.2. It is consumed. Refer to operate correctly. Lowering the speed of air for the minimum turnover rate. Check with screws or bolts to operate your pump, you filter ("turnover") all local and national codes. Keep motor clean. Page 8 of running at lower speeds. Do NOT install pump and filter in line. Pump motors require free circulation of the pump can drastically...
Owners Manual
Page 9
...; turns. Hazardous Pressure. Do NOT use . When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with one to two additional layers of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 All electrical wiring MUST conform to pump nameplate voltage. NOTE - Failure to force hose connector fitting past this stop. 4.3. When installing the EcoStar, care should be new or thoroughly cleaned...
...; turns. Hazardous Pressure. Do NOT use . When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with one to two additional layers of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 All electrical wiring MUST conform to pump nameplate voltage. NOTE - Failure to force hose connector fitting past this stop. 4.3. When installing the EcoStar, care should be new or thoroughly cleaned...
Owners Manual
Page 10
... be connected directly to add their amp loads before calculating wire and circuit breaker sizes. Grounding and Bonding 1. Bonding reduces the risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Wiring WARNING - Speed Range: 600-3450 rpm (1000-3450 rpm for all electrical equipment, metal piping (except gas piping), and conduit within and around the pool with local codes, regulations, and the National Electric Code (NEC). Install, ground, bond, and wire pump in...
... be connected directly to add their amp loads before calculating wire and circuit breaker sizes. Grounding and Bonding 1. Bonding reduces the risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Wiring WARNING - Speed Range: 600-3450 rpm (1000-3450 rpm for all electrical equipment, metal piping (except gas piping), and conduit within and around the pool with local codes, regulations, and the National Electric Code (NEC). Install, ground, bond, and wire pump in...
Owners Manual
Page 11
... Safety Vacuum Release System (SVRS) model is designed to prolong the high vacuum present at each circulating pump plumbed directly to verify proper adjustment and operation of ways as described below: 1. Once installed, the system shall be installed for more information regarding connecting EcoStar and Hayward controls. 3. Page 11 of protection against body suction entrapment. The presence of a hydrostatic valve in programmable timers. 2. another manufacturer's control) using its...
... Safety Vacuum Release System (SVRS) model is designed to prolong the high vacuum present at each circulating pump plumbed directly to verify proper adjustment and operation of ways as described below: 1. Once installed, the system shall be installed for more information regarding connecting EcoStar and Hayward controls. 3. Page 11 of protection against body suction entrapment. The presence of a hydrostatic valve in programmable timers. 2. another manufacturer's control) using its...
Owners Manual
Page 12
... of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Cable used may be wall mounted using the parts supplied in the wall mount kit using the two screws. (Figure 4.13-3) 8. Install the blank cover, SP3200DR9, on the next page help illustrate the interface wall mounting procedure. Connect the interface cable as shown in the Wall Mounted Digital Control Interface Wiring diagram shown in the new position. (Figure...
... of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Cable used may be wall mounted using the parts supplied in the wall mount kit using the two screws. (Figure 4.13-3) 8. Install the blank cover, SP3200DR9, on the next page help illustrate the interface wall mounting procedure. Connect the interface cable as shown in the Wall Mounted Digital Control Interface Wiring diagram shown in the new position. (Figure...
Owners Manual
Page 14
... continuing with this section. 1. A lug for Canada) wire. After all electrical connections have been made, replace the wiring access cover on the motor drive ensuring that the motor lead wires are routed such that the wiring access cover can be controlled using 8AWG (6AWG for bonding is provided on the outside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Input Power/Motor Wiring (Required) Figure 5.1-1 Page 14 of the drive...
... continuing with this section. 1. A lug for Canada) wire. After all electrical connections have been made, replace the wiring access cover on the motor drive ensuring that the motor lead wires are routed such that the wiring access cover can be controlled using 8AWG (6AWG for bonding is provided on the outside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Input Power/Motor Wiring (Required) Figure 5.1-1 Page 14 of the drive...
Owners Manual
Page 15
... care to note the wire colors and corresponding numbers next to the connectors. Max-speed Prime Period is disabled only when the pump is remotely controlled. Do not connect to instructions provided in length. Connection wire must be controlled by Hayward Pro Logic, E-Command 4, and OnCommand pool controls. Hayward Control Wiring (For remote control of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Use removable 2-position terminal block connector for wiring connection to display and motor drive board taking care to note...
... care to note the wire colors and corresponding numbers next to the connectors. Max-speed Prime Period is disabled only when the pump is remotely controlled. Do not connect to instructions provided in length. Connection wire must be controlled by Hayward Pro Logic, E-Command 4, and OnCommand pool controls. Hayward Control Wiring (For remote control of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Use removable 2-position terminal block connector for wiring connection to display and motor drive board taking care to note...
Owners Manual
Page 16
... control of 300V. External Relay Speed Control Wiring (For remote selection of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Once installed, Remote Control Mode must be set in the pump Configuration Menu (see section 6.7). Filter pump relay plus 3 auxiliary relays allows control of 8 speeds Page 16 of pump speed) Note: For third party controls and Hayward controls that are disabled when the pump is remotely controlled. Preset Speeds 1-4 and Quick Clean are NOT software compatible. See section 6.6.11 for electrical connection...
... control of 300V. External Relay Speed Control Wiring (For remote selection of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Once installed, Remote Control Mode must be set in the pump Configuration Menu (see section 6.7). Filter pump relay plus 3 auxiliary relays allows control of 8 speeds Page 16 of pump speed) Note: For third party controls and Hayward controls that are disabled when the pump is remotely controlled. Preset Speeds 1-4 and Quick Clean are NOT software compatible. See section 6.6.11 for electrical connection...
Owners Manual
Page 17
... shaft seal. Starting/Priming the Pump Refer to the system. WARNING - Be sure water pressure has been released, using the filter manual air relief valve, before starting the pump. 5.5. Remote Stop Switch Wiring (Optional) Figure 5.5-1 Note: Connection wire must be latching type; Switch must remain in the plumbing system during water pressure test, do so could result in section 6.6 for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 If circulation equipment must be rated for priming mode selection...
... shaft seal. Starting/Priming the Pump Refer to the system. WARNING - Be sure water pressure has been released, using the filter manual air relief valve, before starting the pump. 5.5. Remote Stop Switch Wiring (Optional) Figure 5.5-1 Note: Connection wire must be latching type; Switch must remain in the plumbing system during water pressure test, do so could result in section 6.6 for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 If circulation equipment must be rated for priming mode selection...
Owners Manual
Page 18
... removing strainer cover: 1. fill strainer housing with "Jack's 327" if necessary. 6. Clean and lubricate strainer cover O-ring with water. 5. Replace strainer cover on power and wait for pump to prime, which can be quickly updated using filter manual air relief valve. Be sure all suction and discharge valves are opened. When a speed is running. NOTE - Preset Speed settings can be used to indicate operation. If pump does NOT prime within 15 minutes, stop motor and determine cause. See Troubleshooting Guide. 6.3. ATTENTION - Priming time...
... removing strainer cover: 1. fill strainer housing with "Jack's 327" if necessary. 6. Clean and lubricate strainer cover O-ring with water. 5. Replace strainer cover on power and wait for pump to prime, which can be quickly updated using filter manual air relief valve. Be sure all suction and discharge valves are opened. When a speed is running. NOTE - Preset Speed settings can be used to indicate operation. If pump does NOT prime within 15 minutes, stop motor and determine cause. See Troubleshooting Guide. 6.3. ATTENTION - Priming time...
Owners Manual
Page 25
.... ATTENTION - Keep motor dry and covered during storage. Maintenance Clean strainer basket regularly. No lubrication is non- Replace with risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 See "Shaft Seal Change Instructions" in the system. other anti-freezes are free from pump and piping when expecting freezing temperatures or when storing pump for 60 min; 6. Drain all water from obstruction to normal operation. SVRS Inactive Press...
.... ATTENTION - Keep motor dry and covered during storage. Maintenance Clean strainer basket regularly. No lubrication is non- Replace with risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 See "Shaft Seal Change Instructions" in the system. other anti-freezes are free from pump and piping when expecting freezing temperatures or when storing pump for 60 min; 6. Drain all water from obstruction to normal operation. SVRS Inactive Press...
Owners Manual
Page 31
... a vacuum gauge). Check for free movement and lack of obstruction. Empty pump/strainer housing. Lubricant will not prime if there are tight. Open the housing cover and check for suction leaks. Plugged or restricted discharge line of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Re-tighten the suction and discharge connections using Teflon tape. Plugged, restricted, or damaged impeller. tripped circuit breakers, or blown fuses. 4. Contact a qualified repair professional. backwash as required. 5. Manually check the...
... a vacuum gauge). Check for free movement and lack of obstruction. Empty pump/strainer housing. Lubricant will not prime if there are tight. Open the housing cover and check for suction leaks. Plugged or restricted discharge line of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Re-tighten the suction and discharge connections using Teflon tape. Plugged, restricted, or damaged impeller. tripped circuit breakers, or blown fuses. 4. Contact a qualified repair professional. backwash as required. 5. Manually check the...
Owners Manual
Page 32
... Home Automation/Power Line Communication Equipment: 1. Clean the pump housing. 4. Check for and correct any joint, low water level in a smaller eyeball fitting. 2. Noisy Pump: 1. Correct the suction condition or throttle return lines, if practical. All seal leaks should be the cause. Install noise filter (from normal wear, rust, overheating, or concentration of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Mount the pump on the pump data plate label. 2. Holding...
... Home Automation/Power Line Communication Equipment: 1. Clean the pump housing. 4. Check for and correct any joint, low water level in a smaller eyeball fitting. 2. Noisy Pump: 1. Correct the suction condition or throttle return lines, if practical. All seal leaks should be the cause. Install noise filter (from normal wear, rust, overheating, or concentration of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Mount the pump on the pump data plate label. 2. Holding...
Owners Manual
Page 33
... 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Indicates that the heatsink of pump rated voltage. Indicates that the line voltage has risen above 264 VAC and pump stops. Power Interrupted Drive Error! Indicates that the drive memory has been damaged or corrupted, and that the motor drive may need to be checked for potential air leaks and corrected. Indicates that the line power supply was not able to start the motor...
... 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Indicates that the heatsink of pump rated voltage. Indicates that the line voltage has risen above 264 VAC and pump stops. Power Interrupted Drive Error! Indicates that the drive memory has been damaged or corrupted, and that the motor drive may need to be checked for potential air leaks and corrected. Indicates that the line power supply was not able to start the motor...