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... Ratings 2.4 Liability 2.5 Standards 2.6 General Instructions in Relation to the Main Power Supply 6.1 Electrical 6.2 Voltage 6.3 Emergency Shutoff 6.4 Grounding/Bonding 6.5 Wiring 6.6 Engineering Specs 2 Suction Lift Installation 5.4 HCP Pump Piping - Connection to User Safety 3. Installation 5.1 Location 5.2 Foundation 5.3 HCP Pump Piping - Description 1.1 HCP Series Self-Priming Centrifugal Pump and Trap 1.2 Technical Characteristics 2. Packing, Transport and Storage 4.1 Handle with Care 4.2 Clean-Up 5.
... Ratings 2.4 Liability 2.5 Standards 2.6 General Instructions in Relation to the Main Power Supply 6.1 Electrical 6.2 Voltage 6.3 Emergency Shutoff 6.4 Grounding/Bonding 6.5 Wiring 6.6 Engineering Specs 2 Suction Lift Installation 5.4 HCP Pump Piping - Connection to User Safety 3. Installation 5.1 Location 5.2 Foundation 5.3 HCP Pump Piping - Description 1.1 HCP Series Self-Priming Centrifugal Pump and Trap 1.2 Technical Characteristics 2. Packing, Transport and Storage 4.1 Handle with Care 4.2 Clean-Up 5.
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Suction 7.7 Piping - Maintenance/Conservation - Illustrations and Electrical Drawings 13. Start-Up and Operation 8.1 Prior to Start-Up 8.2 Starting/Priming the Pump 8.3 Maintenance 8.4 Storage/Winterization 8.5 Storing Pump for Winterization 9. Troubleshooting 12. Strainer 10. Discharge 7.8 Piping - 7. General 7.6 Piping - Exploded Diagram 3 Strainer 8. Assembly/Disassembly/Parts List 11. Pump Suction Requirements 7.1 Entrapment Protection 7.2 Suction Outlet Covers 7.3 Outlets Per Pump 7.4 Water Velocity and Flow Rates 7.5 Piping -
Suction 7.7 Piping - Maintenance/Conservation - Illustrations and Electrical Drawings 13. Start-Up and Operation 8.1 Prior to Start-Up 8.2 Starting/Priming the Pump 8.3 Maintenance 8.4 Storage/Winterization 8.5 Storing Pump for Winterization 9. Troubleshooting 12. Strainer 10. Discharge 7.8 Piping - 7. General 7.6 Piping - Exploded Diagram 3 Strainer 8. Assembly/Disassembly/Parts List 11. Pump Suction Requirements 7.1 Entrapment Protection 7.2 Suction Outlet Covers 7.3 Outlets Per Pump 7.4 Water Velocity and Flow Rates 7.5 Piping -
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... commercial swimming pools or as a centrifugal pump. They won't rust in the Hayward Commercial Series allow right-sizing for easier one-man installation. The Hayward HCP Series Self-Priming Centrifugal Pump is designed for use will lengthen pump life. Is an excellent performer; Description 1.1 HCP SERIES SELF-PRIMING CENTRIFUGAL PUMP AND TRAP - Four pumps in a chemically corrosive atmosphere. LIGHTER WEIGHT, TECHNOLOGICALLY ADVANCED...
... commercial swimming pools or as a centrifugal pump. They won't rust in the Hayward Commercial Series allow right-sizing for easier one-man installation. The Hayward HCP Series Self-Priming Centrifugal Pump is designed for use will lengthen pump life. Is an excellent performer; Description 1.1 HCP SERIES SELF-PRIMING CENTRIFUGAL PUMP AND TRAP - Four pumps in a chemically corrosive atmosphere. LIGHTER WEIGHT, TECHNOLOGICALLY ADVANCED...
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... symbols: This is the safety alert symbol. In order to its original integrity. 5 ATTENTION Other instructions in this manual. This pump is necessary to install and service this warning. Warns about hazards that will cause death, serious personal injury, or major property damage...or major property damage if ignored. A storable pool is constructed so that it is for installation, use and maintenance of the HCP Series Self-Priming Pumps. replace if missing or damaged. 2.1 SAFETY SIGNS USED IN THE MANUAL All instructions referring to possible risks to hazards. Warns ...
... symbols: This is the safety alert symbol. In order to its original integrity. 5 ATTENTION Other instructions in this manual. This pump is necessary to install and service this warning. Warns about hazards that will cause death, serious personal injury, or major property damage...or major property damage if ignored. A storable pool is constructed so that it is for installation, use and maintenance of the HCP Series Self-Priming Pumps. replace if missing or damaged. 2.1 SAFETY SIGNS USED IN THE MANUAL All instructions referring to possible risks to hazards. Warns ...
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... of the warranty. 2.5 STANDARDS Our HCP Series pumps are manufactured in accordance with the instructions given by the manufacturer in this manual, water pressure for test must be less than 40 PSI (2.8 bar). • Water Temperature for operation. Read and follow instructions in a pool or spa installation. 4. For non-Hayward equipment, consult manufacturer. 2.3 NAMEPLATE...
... of the warranty. 2.5 STANDARDS Our HCP Series pumps are manufactured in accordance with the instructions given by the manufacturer in this manual, water pressure for test must be less than 40 PSI (2.8 bar). • Water Temperature for operation. Read and follow instructions in a pool or spa installation. 4. For non-Hayward equipment, consult manufacturer. 2.3 NAMEPLATE...
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... 70 60 50 40 30 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 F low (G P M ) PERFORMANCE - PERFORMACE - ELECTRICAL SPECIFICATIONS: Commercial Pump Ordering Information Model No. Head Loss in Ft - HCP55 HCP75 HCP100 HCP125 All motors: Certified to UL 1004, IP 55 protection, insulation class... 14.6/7.3 21/10.5 26.1/13 31.6/15.8 Dimensions 35.00" 35.98" 37.16" 38.74" Shipping Weight (lbs) 101 132 154 165 8 PERFORMANCE - PERFORMACE - HCP Single Speed Pumps PERFORMACE - DIMENSIONS Total Dynamic Head (Ft) 3.
... 70 60 50 40 30 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 F low (G P M ) PERFORMANCE - PERFORMACE - ELECTRICAL SPECIFICATIONS: Commercial Pump Ordering Information Model No. Head Loss in Ft - HCP55 HCP75 HCP100 HCP125 All motors: Certified to UL 1004, IP 55 protection, insulation class... 14.6/7.3 21/10.5 26.1/13 31.6/15.8 Dimensions 35.00" 35.98" 37.16" 38.74" Shipping Weight (lbs) 101 132 154 165 8 PERFORMANCE - PERFORMACE - HCP Single Speed Pumps PERFORMACE - DIMENSIONS Total Dynamic Head (Ft) 3.
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... immediately. To reduce danger of fire, do not use gasoline as a cleaning solvent. Packing, Transport and Storage 4.1 HANDLE WITH CARE Pump and strainer are brusque changes in suitable packaging, so that it . 9 Remove all threaded joints and mating surfaces are clean. To reduce the... risk of explosion and fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. PACKING, TRANSPORT AND STORAGE 4. Check items received against packing list to its correct installation and/or function. Modern motors run at ...
... immediately. To reduce danger of fire, do not use gasoline as a cleaning solvent. Packing, Transport and Storage 4.1 HANDLE WITH CARE Pump and strainer are brusque changes in suitable packaging, so that it . 9 Remove all threaded joints and mating surfaces are clean. To reduce the... risk of explosion and fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. PACKING, TRANSPORT AND STORAGE 4. Check items received against packing list to its correct installation and/or function. Modern motors run at ...
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... system must be located in suction and discharge piping. • If vertical suction lift is enough space and light around the pump for mounting the pump. Have enough ventilation to maintain air temperature at less than 5 feet, installation of a foot valve at lowest portion of the... rating (Max. INSTALLATION 5. Installation 5.1 LOCATION ATTENTION Only qualified, licensed personnel should install pump and wiring. Rigid - If the pump is 10' (3 m). • Allow for servicing pump and piping. In the case of going underwater. It is important for there to be suffi...
... system must be located in suction and discharge piping. • If vertical suction lift is enough space and light around the pump for mounting the pump. Have enough ventilation to maintain air temperature at less than 5 feet, installation of a foot valve at lowest portion of the... rating (Max. INSTALLATION 5. Installation 5.1 LOCATION ATTENTION Only qualified, licensed personnel should install pump and wiring. Rigid - If the pump is 10' (3 m). • Allow for servicing pump and piping. In the case of going underwater. It is important for there to be suffi...
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...ELBOW MUST BE AT LEAST 5 TIMES THE PIPE DIAMETER. 4" UNION FROM POOL SUCTION PLUMBING. MAXIMUM SUCTION LIFT 10'. 4" UNION SUPPORT PIPE 5.4 HCP PUMP PIPING - SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". MINIMUM SUCTION PIPE DIAMETER 4" LONG RADIUS ELBOW PREFERRED STRAIGHT RUN AS SHORT AS POSSIBLE BUT... Figure 5.4 Installation Diagram. SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". NOT TO SCALE. NOT TO SCALE. In permanent installations, with the pump positioned at a higher level than that of the water, the suction pipe must be connected to a foot valve, and it is advisable for...
...ELBOW MUST BE AT LEAST 5 TIMES THE PIPE DIAMETER. 4" UNION FROM POOL SUCTION PLUMBING. MAXIMUM SUCTION LIFT 10'. 4" UNION SUPPORT PIPE 5.4 HCP PUMP PIPING - SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". MINIMUM SUCTION PIPE DIAMETER 4" LONG RADIUS ELBOW PREFERRED STRAIGHT RUN AS SHORT AS POSSIBLE BUT... Figure 5.4 Installation Diagram. SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". NOT TO SCALE. NOT TO SCALE. In permanent installations, with the pump positioned at a higher level than that of the water, the suction pipe must be connected to a foot valve, and it is advisable for...
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...Do not ground to nameplate voltage. HCP Series pumps must be done by several manufacturers and nameplate data (service factor, maximum amperage, etc.) will vary. Before servicing the pump, disconnect power at service panel before working on your pump to correctly choose and size motor ... also damage property. Consult control manufacturer and motor nameplate on electrical connections. CONNECTION TO THE MAIN POWER SUPPLY 6. Ground pump before connecting to motor before connecting motor. All electrical wiring, grounding, and bonding must meet National Electrical Code and local...
...Do not ground to nameplate voltage. HCP Series pumps must be done by several manufacturers and nameplate data (service factor, maximum amperage, etc.) will vary. Before servicing the pump, disconnect power at service panel before working on your pump to correctly choose and size motor ... also damage property. Consult control manufacturer and motor nameplate on electrical connections. CONNECTION TO THE MAIN POWER SUPPLY 6. Ground pump before connecting to motor before connecting motor. All electrical wiring, grounding, and bonding must meet National Electrical Code and local...
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...grounding terminal provided under motor canopy or access plate; use in the opposite direction. be permanently connected to circuit; For this purpose, HCP Series pumps have a groove at the end of the shaft, on the same circuit. Should this switch and mount it is accessible to .... Connect motor ground terminal to local or National Electrical Code. If not, consult power company or a licensed electrician. do not start the pump if it in suction piping. 6.6 ENGINEERING SPECS See pg. 8 13 Bond motor to pool structure according to electrical service ground. Use a...
...grounding terminal provided under motor canopy or access plate; use in the opposite direction. be permanently connected to circuit; For this purpose, HCP Series pumps have a groove at the end of the shaft, on the same circuit. Should this switch and mount it is accessible to .... Connect motor ground terminal to local or National Electrical Code. If not, consult power company or a licensed electrician. do not start the pump if it in suction piping. 6.6 ENGINEERING SPECS See pg. 8 13 Bond motor to pool structure according to electrical service ground. Use a...
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... Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications. Follow the guidelines below for a pump installation which will shutoff both main drains from the pump. The system must be six feet per second or less even if one main drain (that it is completely... Applications. 14 They must be at least two suction outlets to users of pools, spas, and hot tubs. 7.1 ENTRAPMENT PROTECTION The pump suction system must provide protection against the hazard of suction entrapment or hair entrapment/entanglement. 7.2 SUCTION OUTLET COVERS All suction outlet covers must...
... Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications. Follow the guidelines below for a pump installation which will shutoff both main drains from the pump. The system must be six feet per second or less even if one main drain (that it is completely... Applications. 14 They must be at least two suction outlets to users of pools, spas, and hot tubs. 7.1 ENTRAPMENT PROTECTION The pump suction system must provide protection against the hazard of suction entrapment or hair entrapment/entanglement. 7.2 SUCTION OUTLET COVERS All suction outlet covers must...
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...allow high spots in discharge lines. GENERAL System piping must be at least 4" (101 mm) pipe. Place these supports near the pump. Do not block suction. Never use an eccentric reducer with the code. Use larger pipe as required to size of severe injury...suction pipe clear of non-entrapment design. NOTICE If pump suction becomes clogged, pump will cavitate, damaging pump internal parts. Recommended Pump Section Layout. 15 If code requires a lower water velocity, comply with the straight side on the pump, support both suction and discharge pipes independently. Suction ...
...allow high spots in discharge lines. GENERAL System piping must be at least 4" (101 mm) pipe. Place these supports near the pump. Do not block suction. Never use an eccentric reducer with the code. Use larger pipe as required to size of severe injury...suction pipe clear of non-entrapment design. NOTICE If pump suction becomes clogged, pump will cavitate, damaging pump internal parts. Recommended Pump Section Layout. 15 If code requires a lower water velocity, comply with the straight side on the pump, support both suction and discharge pipes independently. Suction ...
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...perform a pressure test, prior to initial use fewest possible fittings. Remove any trapped air in severe personal injury. 16 If pump is functioning properly, then the following criteria should be sure pressure has been relieved prior to verify they are intact and functioning properly.... friction losses, make piping one size larger than 100˚ F (38˚ C). 5. for no higher than pump openings. Avoid fittings which can blow cover off of pump/strainer. To avoid explosion hazard, DO NOT test strainer with O-Ring. 8. Air pressure in contact with air pressure....
...perform a pressure test, prior to initial use fewest possible fittings. Remove any trapped air in severe personal injury. 16 If pump is functioning properly, then the following criteria should be sure pressure has been relieved prior to verify they are intact and functioning properly.... friction losses, make piping one size larger than 100˚ F (38˚ C). 5. for no higher than pump openings. Avoid fittings which can blow cover off of pump/strainer. To avoid explosion hazard, DO NOT test strainer with O-Ring. 8. Air pressure in contact with air pressure....
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Water acts as necessary. • Hayward pumps have self-lubricating motor bearings and shaft seals. See Troubleshooting Guide. Close filter manual air relief valve after stopping the pump. Insure air vents are opened. If water source is expelled from obstruction to seven (7) minutes. ...five (5) seconds before re-starting . • Clean and lubricate strainer cover O-ring with genuine Hayward seal assembly kit. 17 ATTENTION NEVER OPERATE THE PUMP WITHOUT WATER. Turn on power and wait for the mechanical shaft seal. Replace with petroleum jelly, each ...
Water acts as necessary. • Hayward pumps have self-lubricating motor bearings and shaft seals. See Troubleshooting Guide. Close filter manual air relief valve after stopping the pump. Insure air vents are opened. If water source is expelled from obstruction to seven (7) minutes. ...five (5) seconds before re-starting . • Clean and lubricate strainer cover O-ring with genuine Hayward seal assembly kit. 17 ATTENTION NEVER OPERATE THE PUMP WITHOUT WATER. Turn on power and wait for the mechanical shaft seal. Replace with petroleum jelly, each ...
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...avoid dangerous or fatal electrical shock hazard, turm OFF power to anyone nearby. Keep motor dry and covered during storage. Disconnect pump from pump, re-install the strainer cover and drain plugs. Regularly check and clean the strainer basket (page 23). To avoid condensation/...corrosion problems, do NOT cover or wrap pump with risk of strainer body, and remove strainer cover from strainer housing. 3. ATTENTION Use ONLY propylene glycol as antifreeze in a dry ...
...avoid dangerous or fatal electrical shock hazard, turm OFF power to anyone nearby. Keep motor dry and covered during storage. Disconnect pump from pump, re-install the strainer cover and drain plugs. Regularly check and clean the strainer basket (page 23). To avoid condensation/...corrosion problems, do NOT cover or wrap pump with risk of strainer body, and remove strainer cover from strainer housing. 3. ATTENTION Use ONLY propylene glycol as antifreeze in a dry ...
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..., should be cleaned with petroleum jelly. 4. Clean weekly or each time you vacuum pool, whichever comes first. For storage of frost, the pump casing and strainer (page 23) should there be a danger of outdoor installation: 1. Dry as much as possible. 3. Reassemble. 5. To re-place...ed technician. Hand tighten lid bolts. Drain system. 2. "do not try to start it under running water; Remove strainer cover to allow pump to compress O-Ring evenly. If the shaft has seized up, call an electrician to dismount the motor in strainer body. Center strainer cover ...
..., should be cleaned with petroleum jelly. 4. Clean weekly or each time you vacuum pool, whichever comes first. For storage of frost, the pump casing and strainer (page 23) should there be a danger of outdoor installation: 1. Dry as much as possible. 3. Reassemble. 5. To re-place...ed technician. Hand tighten lid bolts. Drain system. 2. "do not try to start it under running water; Remove strainer cover to allow pump to compress O-Ring evenly. If the shaft has seized up, call an electrician to dismount the motor in strainer body. Center strainer cover ...
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...into the space; Assembly/Disassembly ATTENTION Before performing any spare parts, indication must be loose, too. ATTENTION In order to remove the motor from the pump casing, remove the six screws and the two screws, remove the motor with the screw and the O-ring using an allen key nº 8;... supply cables on the shaft, affixing this falls into the correct space. The diffuser is already free. ATTENTION "All parts to assemble the pump: • Assemble the mechanical seal, (fig. 4, page 23), assemble the rotary part of the seal above the back flange of the ...
...into the space; Assembly/Disassembly ATTENTION Before performing any spare parts, indication must be loose, too. ATTENTION In order to remove the motor from the pump casing, remove the six screws and the two screws, remove the motor with the screw and the O-ring using an allen key nº 8;... supply cables on the shaft, affixing this falls into the correct space. The diffuser is already free. ATTENTION "All parts to assemble the pump: • Assemble the mechanical seal, (fig. 4, page 23), assemble the rotary part of the seal above the back flange of the ...
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... PARTIALLY OBSTRUCTED B. LOOSE PARTS Inspect, repair. 21 Troubleshooting SYMPTOM PUMP RUNS, BUT NO WATER DELIVERED NOT ENOUGH WATER DELIVERED NOT ENOUGH PRESSURE EXCESSIVE VIBRATION ABNORMAL NOISE PUMP STOPS OVERHEATING PROBABLE CAUSE GROUP 1 ELECTRICAL GROUP 2 MECHANICAL GROUP .... Check circuit breaker or fuses. FOR VOLTAGE E. FREQUENCY VARIATION Check frequency of starter contactor. G. H. PUMP NOT PRIMED Reprime. FLOW THROUGH PUMP COMPLETELY Locate and remove obstruction. F. MOTOR LEADS IMPROPERLY GROUPED Refer to -leg with megohmmeter. THERMAL OVERLOAD ...
... PARTIALLY OBSTRUCTED B. LOOSE PARTS Inspect, repair. 21 Troubleshooting SYMPTOM PUMP RUNS, BUT NO WATER DELIVERED NOT ENOUGH WATER DELIVERED NOT ENOUGH PRESSURE EXCESSIVE VIBRATION ABNORMAL NOISE PUMP STOPS OVERHEATING PROBABLE CAUSE GROUP 1 ELECTRICAL GROUP 2 MECHANICAL GROUP .... Check circuit breaker or fuses. FOR VOLTAGE E. FREQUENCY VARIATION Check frequency of starter contactor. G. H. PUMP NOT PRIMED Reprime. FLOW THROUGH PUMP COMPLETELY Locate and remove obstruction. F. MOTOR LEADS IMPROPERLY GROUPED Refer to -leg with megohmmeter. THERMAL OVERLOAD ...
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SUCTION LIFT EXCEEDS 10'DESIGN MAXIMUM CORRECTIVE ACTION Compare pump pressure and flow rate against pump characteristic curve. Compare pump pressure and flow rate against pump characteristic curve. OBSTRUCTION IN SUCTION PIPING C. If necessary, reduce flow rate by -pass ... AT DESIGN FLOW RATE EXCEEDS PRESSURE RATING OF PUMP B. Check for breaks, leaks, open by partially closing discharge valve. Locate and remove obstruction. Locate pump closer (vertically) to water source. 12. PRESSURE RATING OF PUMP EXCEEDS PRESSURE REQUIREMENT OF SYSTEM AT DESIGN FLOW...
SUCTION LIFT EXCEEDS 10'DESIGN MAXIMUM CORRECTIVE ACTION Compare pump pressure and flow rate against pump characteristic curve. Compare pump pressure and flow rate against pump characteristic curve. OBSTRUCTION IN SUCTION PIPING C. If necessary, reduce flow rate by -pass ... AT DESIGN FLOW RATE EXCEEDS PRESSURE RATING OF PUMP B. Check for breaks, leaks, open by partially closing discharge valve. Locate and remove obstruction. Locate pump closer (vertically) to water source. 12. PRESSURE RATING OF PUMP EXCEEDS PRESSURE REQUIREMENT OF SYSTEM AT DESIGN FLOW...