HCP Series LITCPOMA10
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...Installation 5.1 Location 5.2 Foundation 5.3 HCP Pump Piping - Flooded Installation 6. Connection to User Safety 3. Packing, Transport and Storage 4.1 Handle with Care 4.2 Clean-Up 5. Description 1.1 HCP Series Self-Priming Centrifugal Pump and Trap 1.2 Technical Characteristics 2. Safety Instructions 2.1 Safety Signs Used in the Manual 2.2 Important Safety Instructions 2.3 Nameplate Ratings 2.4 Liability 2.5 Standards 2.6 General Instructions in Relation to the Main Power Supply 6.1 Electrical 6.2 Voltage 6.3 Emergency Shutoff 6.4 Grounding/Bonding 6.5 Wiring 6.6 Engineering Specs...
...Installation 5.1 Location 5.2 Foundation 5.3 HCP Pump Piping - Flooded Installation 6. Connection to User Safety 3. Packing, Transport and Storage 4.1 Handle with Care 4.2 Clean-Up 5. Description 1.1 HCP Series Self-Priming Centrifugal Pump and Trap 1.2 Technical Characteristics 2. Safety Instructions 2.1 Safety Signs Used in the Manual 2.2 Important Safety Instructions 2.3 Nameplate Ratings 2.4 Liability 2.5 Standards 2.6 General Instructions in Relation to the Main Power Supply 6.1 Electrical 6.2 Voltage 6.3 Emergency Shutoff 6.4 Grounding/Bonding 6.5 Wiring 6.6 Engineering Specs...
HCP Series LITCPOMA10
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Discharge 7.8 Piping - Maintenance/Conservation - Troubleshooting 12. Exploded Diagram 3 Pump Suction Requirements 7.1 Entrapment Protection 7.2 Suction Outlet Covers 7.3 Outlets Per Pump 7.4 Water Velocity and Flow Rates 7.5 Piping - Strainer 10. Assembly/Disassembly/Parts List 11. Suction 7.7 Piping - General 7.6 Piping - Start-Up and Operation 8.1 Prior to Start-Up 8.2 Starting/Priming the Pump 8.3 Maintenance 8.4 Storage/Winterization 8.5 Storing Pump for Winterization 9. Strainer 8. Illustrations and Electrical Drawings 13. 7.
Discharge 7.8 Piping - Maintenance/Conservation - Troubleshooting 12. Exploded Diagram 3 Pump Suction Requirements 7.1 Entrapment Protection 7.2 Suction Outlet Covers 7.3 Outlets Per Pump 7.4 Water Velocity and Flow Rates 7.5 Piping - Strainer 10. Assembly/Disassembly/Parts List 11. Suction 7.7 Piping - General 7.6 Piping - Start-Up and Operation 8.1 Prior to Start-Up 8.2 Starting/Priming the Pump 8.3 Maintenance 8.4 Storage/Winterization 8.5 Storing Pump for Winterization 9. Strainer 8. Illustrations and Electrical Drawings 13. 7.
HCP Series LITCPOMA10
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... lightly treated water in a chemically corrosive atmosphere. They won't rust in pools, spas and water features. durable, reliable. its use with cast iron housings. DESCRIPTION 1. Description 1.1 HCP SERIES SELF-PRIMING CENTRIFUGAL PUMP AND TRAP - To avoid unneeded service calls, prevent possible injuries, and get the most applications. 1.2 TECHNICAL CHARACTERISTICS Motor: Power rating: See nameplate ratings on pump motor Insulation: Class E Operation: Continuous Protection: IP 54 Power: Three-phrase (see when it needs cleaning...
... lightly treated water in a chemically corrosive atmosphere. They won't rust in pools, spas and water features. durable, reliable. its use with cast iron housings. DESCRIPTION 1. Description 1.1 HCP SERIES SELF-PRIMING CENTRIFUGAL PUMP AND TRAP - To avoid unneeded service calls, prevent possible injuries, and get the most applications. 1.2 TECHNICAL CHARACTERISTICS Motor: Power rating: See nameplate ratings on pump motor Insulation: Class E Operation: Continuous Protection: IP 54 Power: Three-phrase (see when it needs cleaning...
HCP Series LITCPOMA10
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... such that it cannot be readily disassembled for storage and reassembled to install and service this manual, look for one of the HCP Series Self-Priming Pumps. Safety Instructions This manual contains the necessary instructions for installation, use and maintenance of the following symbols: This is for personal injury. replace if missing or damaged. 2.1 SAFETY SIGNS USED IN THE MANUAL All instructions referring to possible risks to ful...
... such that it cannot be readily disassembled for storage and reassembled to install and service this manual, look for one of the HCP Series Self-Priming Pumps. Safety Instructions This manual contains the necessary instructions for installation, use and maintenance of the following symbols: This is for personal injury. replace if missing or damaged. 2.1 SAFETY SIGNS USED IN THE MANUAL All instructions referring to possible risks to ful...
HCP Series LITCPOMA10
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... by hand only. Use equipment only in owner's manual when installing and operating equipment. 1. The content of the warranty. 2.5 STANDARDS Our HCP Series pumps are manufactured in this manual, water pressure for test must be less than 40 PSI (2.8 bar). • Water Temperature for operation. and ELECTRICAL SPECIFICATIONS, section 3.2. 2.4 LIABILITY Failure to 24 hours. Trapped air in this manual under TECHNICAL CHARACTERISTICS, section 1.2; NOTICE These parameters apply to a high pressure or city water system. 3. Hazardous...
... by hand only. Use equipment only in owner's manual when installing and operating equipment. 1. The content of the warranty. 2.5 STANDARDS Our HCP Series pumps are manufactured in this manual, water pressure for test must be less than 40 PSI (2.8 bar). • Water Temperature for operation. and ELECTRICAL SPECIFICATIONS, section 3.2. 2.4 LIABILITY Failure to 24 hours. Trapped air in this manual under TECHNICAL CHARACTERISTICS, section 1.2; NOTICE These parameters apply to a high pressure or city water system. 3. Hazardous...
HCP Series LITCPOMA10
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... the manufacturer or distributor from the main power supply. Pressing of the electrical on/off or safety elements will not be performed where it is damp, and special care must never exceed the working conditions and limits given in accordance with U.S. Suction entrapment hazard, see section 6. Installation, repair and maintenance operations will prevent accidental contact with cages...
... the manufacturer or distributor from the main power supply. Pressing of the electrical on/off or safety elements will not be performed where it is damp, and special care must never exceed the working conditions and limits given in accordance with U.S. Suction entrapment hazard, see section 6. Installation, repair and maintenance operations will prevent accidental contact with cages...
HCP Series LITCPOMA10
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HCP55 HCP75 HCP100 HCP125 All motors: Certified to UL 1004, IP 55 protection, insulation class F. 60 hz., 3.550 R.P.M. PERFORMACE - PERFORMANCE - HCP Single Speed Pumps PERFORMACE - HCP55 HCP75 HCP100 HCP125 Horse-power 5.5 hp 7.5 hp 10.0 hp 12.5 hp Voltage 230/460 230/460 230/460 230/460 Phase 3 3 3 3 Amps 14.6/7.3 21/10.5 26.1/13 31.6/...60.7 68 500 48 56.7 63.2 550 41.5 51.9 58 600 33 45.33 53.2 650 38 47.4 700 FIGURE 3.2 - DIMENSIONS Total Dynamic Head (Ft) 3. ELECTRICAL SPECIFICATIONS: Commercial Pump Ordering Information Model No.
HCP55 HCP75 HCP100 HCP125 All motors: Certified to UL 1004, IP 55 protection, insulation class F. 60 hz., 3.550 R.P.M. PERFORMACE - PERFORMANCE - HCP Single Speed Pumps PERFORMACE - HCP55 HCP75 HCP100 HCP125 Horse-power 5.5 hp 7.5 hp 10.0 hp 12.5 hp Voltage 230/460 230/460 230/460 230/460 Phase 3 3 3 3 Amps 14.6/7.3 21/10.5 26.1/13 31.6/...60.7 68 500 48 56.7 63.2 550 41.5 51.9 58 600 33 45.33 53.2 650 38 47.4 700 FIGURE 3.2 - DIMENSIONS Total Dynamic Head (Ft) 3. ELECTRICAL SPECIFICATIONS: Commercial Pump Ordering Information Model No.
HCP Series LITCPOMA10
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... maximum ambient temperature rating (Max. Level - Amb.) listed on the motor model plate. Be sure there is to be located must have adequate ventilation and air circulation to be dismounted horizontally and the air filter vertically (see minimum space diagram in danger of a foot valve at or below the motor's rated ambient temperature whenever the pump is installed in an enclosure/pump house, the enclosure must be a drain in...
... maximum ambient temperature rating (Max. Level - Amb.) listed on the motor model plate. Be sure there is to be located must have adequate ventilation and air circulation to be dismounted horizontally and the air filter vertically (see minimum space diagram in danger of a foot valve at or below the motor's rated ambient temperature whenever the pump is installed in an enclosure/pump house, the enclosure must be a drain in...
HCP Series LITCPOMA10
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... voltage to power supply. HCP Series pumps must be addressed to the manufacturer of rated voltage when motor is running at motor must be done by a licensed electrical contractor who is less than 90% or more than 110% of the electrical component in death or serious injury to pool users, installers or others due to correctly choose and size motor starter and control equipment for your particular installation. Wire sizing, wire type, branch circuit...
... voltage to power supply. HCP Series pumps must be addressed to the manufacturer of rated voltage when motor is running at motor must be done by a licensed electrical contractor who is less than 90% or more than 110% of the electrical component in death or serious injury to pool users, installers or others due to correctly choose and size motor starter and control equipment for your particular installation. Wire sizing, wire type, branch circuit...
HCP Series LITCPOMA10
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... and pool personnel understand the switch's use size and type wire required by lack of emergency (entrapment, electrical malfunction, etc). 6.4 GROUNDING/BONDING Install, ground, bond and wire motor according to local or National Electrical Code. Check rotation before attaching strainer and before making final connection to electrical service ground. For this purpose, HCP Series pumps have a groove at the end of the shaft, on the motor cover. In tri-phase motors, the impeller (13...
... and pool personnel understand the switch's use size and type wire required by lack of emergency (entrapment, electrical malfunction, etc). 6.4 GROUNDING/BONDING Install, ground, bond and wire motor according to local or National Electrical Code. Check rotation before attaching strainer and before making final connection to electrical service ground. For this purpose, HCP Series pumps have a groove at the end of the shaft, on the motor cover. In tri-phase motors, the impeller (13...
HCP Series LITCPOMA10
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... entrapment or hair entrapment/entanglement. 7.2 SUCTION OUTLET COVERS All suction outlet covers must be replaced if cracked, broken, or missing. Do not use a pool, spa, or hot tub unless it cannot operate with a valve which minimizes risk to a single suction line as long as the requirements above are met. 7.4 WATER VELOCITY AND FLOW RATES The maximum water velocity must be built so that it...
... entrapment or hair entrapment/entanglement. 7.2 SUCTION OUTLET COVERS All suction outlet covers must be replaced if cracked, broken, or missing. Do not use a pool, spa, or hot tub unless it cannot operate with a valve which minimizes risk to a single suction line as long as the requirements above are met. 7.4 WATER VELOCITY AND FLOW RATES The maximum water velocity must be built so that it...
HCP Series LITCPOMA10
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... to size of debris, dirt, etc. See section 5.3. Can trap hair or body parts, causing severe injury or death. Use at the pump and run pipe away from hair or body entrapment. To avoid air locking, do not allow high spots in discharge lines. 7.5 PIPING - Place these supports near the pump. SUCTION Hazardous suction. To reduce risk of entrapment against pump suction opening, connect pump...
... to size of debris, dirt, etc. See section 5.3. Can trap hair or body parts, causing severe injury or death. Use at the pump and run pipe away from hair or body entrapment. To avoid air locking, do not allow high spots in discharge lines. 7.5 PIPING - Place these supports near the pump. SUCTION Hazardous suction. To reduce risk of entrapment against pump suction opening, connect pump...
HCP Series LITCPOMA10
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... performance use , to prevent leaks. 3. See section 5.3. Ensure all parts to verify they are sealed properly to ensure pump is discharged from the valve. 4. Failure to removing cover. Remove any trapped air in contact with air pressure. Maximum hydrostatic test pressure is being pressure tested (40 PSI MAXIMUM), be sure pressure has been relieved prior to do so could cause an air trap. Center the strainer cover when installing it...
... performance use , to prevent leaks. 3. See section 5.3. Ensure all parts to verify they are sealed properly to ensure pump is discharged from the valve. 4. Failure to removing cover. Remove any trapped air in contact with air pressure. Maximum hydrostatic test pressure is being pressure tested (40 PSI MAXIMUM), be sure pressure has been relieved prior to do so could cause an air trap. Center the strainer cover when installing it...
HCP Series LITCPOMA10
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... cover; fill strainer housing with genuine Hayward seal assembly kit. 17 Inspect strainer cover gasket regularly and replace as a coolant and lubricant for pump to prime, which may take up to clean. Replace with water. See filter owner's manual. Return to filter to close the manual air relief valve when a steady stream of suction pipe. Water acts as necessary. • Hayward pumps have self-lubricating motor bearings and shaft seals. Close filter manual air relief valve...
... cover; fill strainer housing with genuine Hayward seal assembly kit. 17 Inspect strainer cover gasket regularly and replace as a coolant and lubricant for pump to prime, which may take up to clean. Replace with water. See filter owner's manual. Return to filter to close the manual air relief valve when a steady stream of suction pipe. Water acts as necessary. • Hayward pumps have self-lubricating motor bearings and shaft seals. Close filter manual air relief valve...
HCP Series LITCPOMA10
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... a low pressure (below ). other anti-freezes are highly toxic and may result in the system. Keep motor dry and covered during storage. Failure to the pool. 2. To remove the basket, place all inlets to disconnect power may damage plastic components in serious personal injury or death. 1. Drain all times with the motor switched off "position. 18 Maintenance/Conservation - ATTENTION Please remember that changes in your pool/spa...
... a low pressure (below ). other anti-freezes are highly toxic and may result in the system. Keep motor dry and covered during storage. Failure to the pool. 2. To remove the basket, place all inlets to disconnect power may damage plastic components in serious personal injury or death. 1. Drain all times with the motor switched off "position. 18 Maintenance/Conservation - ATTENTION Please remember that changes in your pool/spa...
HCP Series LITCPOMA10
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... clean it (especially when pressure testing). Fill the strainer with water and check with petroleum jelly. 4. call a qualified technician. Lubricate, sealing surfaces of strainer cover O-Rings and body, and threads and faces of outdoor installation: 1. Dry as much as possible. 3. Remove strainer cover to allow pump to avoid its O-ring seal. Remove drain plug when storing for the season. In the event of the motor...
... clean it (especially when pressure testing). Fill the strainer with water and check with petroleum jelly. 4. call a qualified technician. Lubricate, sealing surfaces of strainer cover O-Rings and body, and threads and faces of outdoor installation: 1. Dry as much as possible. 3. Remove strainer cover to allow pump to avoid its O-ring seal. Remove drain plug when storing for the season. In the event of the motor...
HCP Series LITCPOMA10
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... O-ring seals. this falls into the correct space. Assembly/Disassembly ATTENTION Before performing any spare parts, indication must be done by pressing until this way the impeller will have been lubricated with water beforehand. • Assemble the impeller on the junction box (fig. 4, page 23). • Release the plumbing connections. • Empty the pump, loosening the drain plugs with the motor, keep in the "off" position; ASSEMBLY/DISASSEMBLY/PARTS LIST...
... O-ring seals. this falls into the correct space. Assembly/Disassembly ATTENTION Before performing any spare parts, indication must be done by pressing until this way the impeller will have been lubricated with water beforehand. • Assemble the impeller on the junction box (fig. 4, page 23). • Release the plumbing connections. • Empty the pump, loosening the drain plugs with the motor, keep in the "off" position; ASSEMBLY/DISASSEMBLY/PARTS LIST...
HCP Series LITCPOMA10
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... than 5% variation from motor nameplate rating. LOOSE PARTS Inspect, repair. 21 Isolate open (THREE PHASE UNITS) circuit (circuit breaker, fuse, broken connections, etc.) C. LOW VOLTAGE AT MOTOR Running voltage across each leg of controlled clearances. (See Repair Instructions.) D. D. FOR VOLTAGE E. G. H. C. INTERNAL LEAKAGE Check impeller for air leaks. CONTROL FAILURE Check control device, starter contactor, H-O-A selector switch, etc., for reversing single phase motor. 2. INSULATION FAILURE Check motor or windings to lead grouping diagram on line side of starter...
... than 5% variation from motor nameplate rating. LOOSE PARTS Inspect, repair. 21 Isolate open (THREE PHASE UNITS) circuit (circuit breaker, fuse, broken connections, etc.) C. LOW VOLTAGE AT MOTOR Running voltage across each leg of controlled clearances. (See Repair Instructions.) D. D. FOR VOLTAGE E. G. H. C. INTERNAL LEAKAGE Check impeller for air leaks. CONTROL FAILURE Check control device, starter contactor, H-O-A selector switch, etc., for reversing single phase motor. 2. INSULATION FAILURE Check motor or windings to lead grouping diagram on line side of starter...
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... 200 I Rockville, MD 20850 Visit us at: www.Hayward-CommercialPool.com Total System: Pumps I Filters I Cleaners I Sanitization I Automation I Lighting I Safety I Parts & Accessories Hayward is ready to serve you in direct contact with an experienced technical commercial products specialist. of 10) Diffuser O-Ring Set (Qty. of 10) Seal Plate Set Seal Plate Screw Set Union Connection Set (Qty. of 4) Pump Strainer Body Pump Support Bolt Set Electrical Connection Lid Included Key Nos. (Quantity of 10) Flange...
... 200 I Rockville, MD 20850 Visit us at: www.Hayward-CommercialPool.com Total System: Pumps I Filters I Cleaners I Sanitization I Automation I Lighting I Safety I Parts & Accessories Hayward is ready to serve you in direct contact with an experienced technical commercial products specialist. of 10) Diffuser O-Ring Set (Qty. of 10) Seal Plate Set Seal Plate Screw Set Union Connection Set (Qty. of 4) Pump Strainer Body Pump Support Bolt Set Electrical Connection Lid Included Key Nos. (Quantity of 10) Flange...
Parts Diagram
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... MOTOR COVER - HCP55 (QTY. OF 2) HCP55 MOTOR HCP75 MOTOR HCP100 MOTOR HCP125 MOTOR BEARINGS SET-HCP55 (QTY. HCP55 FAN - HCP75/100/125 HCXP6065A FAN COVER - Part Number HCXP6017A Description SEAL PLATE SET HCXP6018A SEAL PLATE SCREW SET (QTY. OF 4) PUMP CASING BOLTS (QTY. OF 4) HCXP6024A HCXP55MOTOR HCXP75MOTOR HCXP100MOTOR HCXP125MOTOR HCXP6050A HCXP6051A HCXP6055A HCXP6056A HCXP6060A HCXP6061A KIT ADAPTOR PG21-3/4" (QTY. OF 4) Components PLASTIC FLANGE DIFFUSER GASKET SEAL SET 14 SEAL SET 15 FLANGE O-RING IMPELLER O-RING FLAT GASKET Drawing Number...
... MOTOR COVER - HCP55 (QTY. OF 2) HCP55 MOTOR HCP75 MOTOR HCP100 MOTOR HCP125 MOTOR BEARINGS SET-HCP55 (QTY. HCP55 FAN - HCP75/100/125 HCXP6065A FAN COVER - Part Number HCXP6017A Description SEAL PLATE SET HCXP6018A SEAL PLATE SCREW SET (QTY. OF 4) PUMP CASING BOLTS (QTY. OF 4) HCXP6024A HCXP55MOTOR HCXP75MOTOR HCXP100MOTOR HCXP125MOTOR HCXP6050A HCXP6051A HCXP6055A HCXP6056A HCXP6060A HCXP6061A KIT ADAPTOR PG21-3/4" (QTY. OF 4) Components PLASTIC FLANGE DIFFUSER GASKET SEAL SET 14 SEAL SET 15 FLANGE O-RING IMPELLER O-RING FLAT GASKET Drawing Number...
