CAT 5000
Page 2
.... The CAT 5000 additionally provides wireless communications capability for installation will be turned off prior to determine that the installer is no more challenging than installation of a chemical feeder. Properly preparing for web-based monitoring, management and notification through the POOLCOMM website. If this manual, it is important to installation of the controller. CAT Controllers tech...
.... The CAT 5000 additionally provides wireless communications capability for installation will be turned off prior to determine that the installer is no more challenging than installation of a chemical feeder. Properly preparing for web-based monitoring, management and notification through the POOLCOMM website. If this manual, it is important to installation of the controller. CAT Controllers tech...
CAT 5000
Page 4
...chemical levels twenty-four hours a day, compliance with the CAT 5000 controller: 1 The POOLCOMM website is adjusted manually versus automatically with Health Department operating standards, reduced burden on a basis proportional to the POOLCOMM web server for outbound notification via email, cell phone or PDA. CONTENTS COPYRIGHT 2010 HAYWARD...of "human error", accurate and reliable maintenance of chemical usage and costs. The CAT 5000 controller and POOLCOMM water quality management website together provide unprecedented control, access and documentation. ALL RIGHTS RESERVED A pool...
...chemical levels twenty-four hours a day, compliance with the CAT 5000 controller: 1 The POOLCOMM website is adjusted manually versus automatically with Health Department operating standards, reduced burden on a basis proportional to the POOLCOMM web server for outbound notification via email, cell phone or PDA. CONTENTS COPYRIGHT 2010 HAYWARD...of "human error", accurate and reliable maintenance of chemical usage and costs. The CAT 5000 controller and POOLCOMM water quality management website together provide unprecedented control, access and documentation. ALL RIGHTS RESERVED A pool...
CAT 5000
Page 5
... signals from the pH, ORP, flow, and optional digital flow-rate and level sensors, displays water quality readings and alarms in alphanumeric format, and activates chemical feeders in a typical CAT 5000 wireless water quality control system: The Professional-Series pH Sensor samples water from the filtration system and sends signals to the...
... signals from the pH, ORP, flow, and optional digital flow-rate and level sensors, displays water quality readings and alarms in alphanumeric format, and activates chemical feeders in a typical CAT 5000 wireless water quality control system: The Professional-Series pH Sensor samples water from the filtration system and sends signals to the...
CAT 5000
Page 6
... be familiar with an accurate test-kit. 9. WARNING - CAT Controllers recommends installation to installation. 2. Any damaged power cords must be at least 18 years of electric shock. WARNING - Hayward recommends always having the "Over Feed Time Out" functions enabled as a precautionary measure. Over feeding chemicals is dangerous and could occur and create unsafe water...
... be familiar with an accurate test-kit. 9. WARNING - CAT Controllers recommends installation to installation. 2. Any damaged power cords must be at least 18 years of electric shock. WARNING - Hayward recommends always having the "Over Feed Time Out" functions enabled as a precautionary measure. Over feeding chemicals is dangerous and could occur and create unsafe water...
CAT 5000
Page 8
... Anchors (if required) 13/16" Wrench or Channel-Lock Pliers. C. E. Securely mount PVC Backboard on vertical wall. 4. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. D. Drill and tap a 1/4" NPT port at a location just down-stream of the filter, but upstream from pool or spa...recommend using the enclosed tubing and fittings to the influent flow cell port. 5. Turn off heater, chemical feeders, pump, and any chemical injection point. Located a minimum of controller unit and store for future use . GFI protected power source available. Easily accessible to the effluent flow...
... Anchors (if required) 13/16" Wrench or Channel-Lock Pliers. C. E. Securely mount PVC Backboard on vertical wall. 4. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. D. Drill and tap a 1/4" NPT port at a location just down-stream of the filter, but upstream from pool or spa...recommend using the enclosed tubing and fittings to the influent flow cell port. 5. Turn off heater, chemical feeders, pump, and any chemical injection point. Located a minimum of controller unit and store for future use . GFI protected power source available. Easily accessible to the effluent flow...
CAT 5000
Page 9
...Mount satellite antenna outdoors, as high as possible, with the controller, install according to manufacturers instructions at the location from which temperature measurement is desired (upstream from heater). If new or additional chemical feeders are constructed from end. INFLUENT EFFLUENT SAMPLE STREAM pH FEED... Push collet toward fitting body and pull on tubing to the controller unit as labeled. 14. Connect the pH, ORP and Flow sensor cables to release. never cut or splice. 10. Connect chemical feeders to reuse fitting. This is no longer visible. Resume ...
...Mount satellite antenna outdoors, as high as possible, with the controller, install according to manufacturers instructions at the location from which temperature measurement is desired (upstream from heater). If new or additional chemical feeders are constructed from end. INFLUENT EFFLUENT SAMPLE STREAM pH FEED... Push collet toward fitting body and pull on tubing to the controller unit as labeled. 14. Connect the pH, ORP and Flow sensor cables to release. never cut or splice. 10. Connect chemical feeders to reuse fitting. This is no longer visible. Resume ...
CAT 5000
Page 10
... Flow Flow CAT 5000 SYSTEM Power Cord Temperature Sensor ORP Feed Output Chemical Pump CAT CO2 or pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow PUMP FILTER RETURN LINE Flow Pressure Differential TYPICAL CAT 5000 INSTALLATION DIAGRAM CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC...
... Flow Flow CAT 5000 SYSTEM Power Cord Temperature Sensor ORP Feed Output Chemical Pump CAT CO2 or pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow PUMP FILTER RETURN LINE Flow Pressure Differential TYPICAL CAT 5000 INSTALLATION DIAGRAM CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC...
CAT 5000
Page 14
...off (disabled) mode is useful when servicing pH feed equipment, or if pH chemical supply has been depleted. Press ENTER to save your selection. The off (disabled), and manual on mode allows constant chemical feed for a fixed interval of up to save your known good standard. Note... menu item. The controller will automatically return to normal operating mode in 10 seconds. Press DOWN to find the pH Calibrate menu item. Press ENTER to performing any electrical service. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. TO SELECT pH FEED MODE: The CAT 5000 is programmed at the...
...off (disabled) mode is useful when servicing pH feed equipment, or if pH chemical supply has been depleted. Press ENTER to save your selection. The off (disabled), and manual on mode allows constant chemical feed for a fixed interval of up to save your known good standard. Note... menu item. The controller will automatically return to normal operating mode in 10 seconds. Press DOWN to find the pH Calibrate menu item. Press ENTER to performing any electrical service. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. TO SELECT pH FEED MODE: The CAT 5000 is programmed at the...
CAT 5000
Page 15
... return to find the ORP Setpoint menu item. TO SELECT ORP FEED MODE: The CAT 5000 is programmed at the factory to find the desired selection. Press ENTER to select ORP Setpoint. The controller will be displayed: ORP Feed Mode Automatic Feed Press UP or DOWN to operate in... displayed ORP value. TO CHANGE THE ORP SETPOINT: The CAT 5000 is programmed at the factory to desired ppm residual. Other ORP feed mode selections include off (disabled) mode is useful when servicing ORP feed equipment, or if sanitizer chemical supply has been depleted. The current ORP setpoint will resume...
... return to find the ORP Setpoint menu item. TO SELECT ORP FEED MODE: The CAT 5000 is programmed at the factory to find the desired selection. Press ENTER to select ORP Setpoint. The controller will be displayed: ORP Feed Mode Automatic Feed Press UP or DOWN to operate in... displayed ORP value. TO CHANGE THE ORP SETPOINT: The CAT 5000 is programmed at the factory to desired ppm residual. Other ORP feed mode selections include off (disabled) mode is useful when servicing ORP feed equipment, or if sanitizer chemical supply has been depleted. The current ORP setpoint will resume...
CAT 5000
Page 16
... (when pH exceeds setpoint, the pH chemical feeder is programmed at the factory to scroll through this menu. Press DOWN to select pH Control Mode. TO CHANGE THE pH CONTROL MODE: The CAT 5000 is activated). Press ENTER to find the pH Control Mode menu item. The third relay can...both acid feed and base feed modes. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The controller will automatically return to normal operating mode in this requirement. Note: In certain unusual applications, pH correction may be displayed: pH Control Mode Acid Feed Press UP or DOWN to save your ...
... (when pH exceeds setpoint, the pH chemical feeder is programmed at the factory to scroll through this menu. Press DOWN to select pH Control Mode. TO CHANGE THE pH CONTROL MODE: The CAT 5000 is activated). Press ENTER to find the pH Control Mode menu item. The third relay can...both acid feed and base feed modes. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The controller will automatically return to normal operating mode in this requirement. Note: In certain unusual applications, pH correction may be displayed: pH Control Mode Acid Feed Press UP or DOWN to save your ...
CAT 5000
Page 17
...Press ENTER to normal operating mode in 10 seconds. Press MENU to return to the Operating Menu. The controller will automatically return to save your selection. pH FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which will be displayed: pH Priority Off Press UP... pH Feed Proportional Press UP or DOWN to find the pH Priority menu item. pH PRIORITY: The CAT 5000 features a pH Priority setting which enables the control of virtually any body of chemical feeders, however, it is greater than .2 pH from the setpoint. From the Configuration Setup Menu: ...
...Press ENTER to normal operating mode in 10 seconds. Press MENU to return to the Operating Menu. The controller will automatically return to save your selection. pH FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which will be displayed: pH Priority Off Press UP... pH Feed Proportional Press UP or DOWN to find the pH Priority menu item. pH PRIORITY: The CAT 5000 features a pH Priority setting which enables the control of virtually any body of chemical feeders, however, it is greater than .2 pH from the setpoint. From the Configuration Setup Menu: ...
CAT 5000
Page 19
... alarms, and sends a message to select ORP Feed. ORP FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of chemical feeders, however, it is beneficial to disable proportional feed and dispense chemicals on a fixed basis. Press ENTER to the POOLCOMM website during a high...
... alarms, and sends a message to select ORP Feed. ORP FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of chemical feeders, however, it is beneficial to disable proportional feed and dispense chemicals on a fixed basis. Press ENTER to the POOLCOMM website during a high...
CAT 5000
Page 20
... Once the setpoint is not reached after feeding continuously for a selectable period of chemicals. From the Configuration Setup Menu: Press DOWN to the desired setting. The ORP...Output Setup to assign the relay to the desired function. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Hayward recommends always having the "Over Feed Time Out" functions enabled as a ...selection. AUXILIARY ORP SETPOINT: The auxiliary relay can be programmed to support supplemental pH control with a second setpoint, or dechlorination. ALL RIGHTS RESERVED AUXILIARY pH SETPOINT: The ...
... Once the setpoint is not reached after feeding continuously for a selectable period of chemicals. From the Configuration Setup Menu: Press DOWN to the desired setting. The ORP...Output Setup to assign the relay to the desired function. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Hayward recommends always having the "Over Feed Time Out" functions enabled as a ...selection. AUXILIARY ORP SETPOINT: The auxiliary relay can be programmed to support supplemental pH control with a second setpoint, or dechlorination. ALL RIGHTS RESERVED AUXILIARY pH SETPOINT: The ...
CAT 5000
Page 23
... a demonstration, training, or sales aid. Press ENTER to make a selection. The current status of the controller are required when working with the controller in Normal Operating Mode: CAT 5000 Demo Mode Caution: Demonstration Mode must now be alternately displayed when in Demo Mode. As a reminder that ...Press UP or DOWN to select Demo. menu item. ENTER to the Configuration Setup Menu. The controller will be restored. From the Configuration Setup Menu: Press DOWN to active chemical feeders or otherwise in this manual. All functions, menus, and settings of Demo Mode will ...
... a demonstration, training, or sales aid. Press ENTER to make a selection. The current status of the controller are required when working with the controller in Normal Operating Mode: CAT 5000 Demo Mode Caution: Demonstration Mode must now be alternately displayed when in Demo Mode. As a reminder that ...Press UP or DOWN to select Demo. menu item. ENTER to the Configuration Setup Menu. The controller will be restored. From the Configuration Setup Menu: Press DOWN to active chemical feeders or otherwise in this manual. All functions, menus, and settings of Demo Mode will ...
CAT 5000
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... disconnect from the controller and carefully remove them from oil, chemical deposits and contamination to ORP. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. SENSOR REPLACEMENT CAT Professional Series pH and ORP sensors are in compliance with genuine CAT Professional Series sensors PRO15...characteristics. SECTION 10. It is important to ensure pH stability. MAINTENANCE CAT 5000 CONTROLLER PACKAGE The CAT 5000 controller unit is important to note that of abrasives or harsh chemicals may need of additional or alternative sanitizers will all affect the primary ...
... disconnect from the controller and carefully remove them from oil, chemical deposits and contamination to ORP. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. SENSOR REPLACEMENT CAT Professional Series pH and ORP sensors are in compliance with genuine CAT Professional Series sensors PRO15...characteristics. SECTION 10. It is important to ensure pH stability. MAINTENANCE CAT 5000 CONTROLLER PACKAGE The CAT 5000 controller unit is important to note that of abrasives or harsh chemicals may need of additional or alternative sanitizers will all affect the primary ...
CAT 5000
Page 33
...alarm will sound when the chemical being fed falls below 7.0 is a significant variable in healthy water quality. Unlike a DPD chlorine reading, which can only differentiate between 7.2 and 7.8. pH OVERFEED The pH Overfeed timeout occurs when the CAT 5000 has been feeding chemical for swimming pools and spas... is above 7.8, check the pH correction chemical level. SECTION 15. The proper pH range for obstruction or scaling. First, test the pool/spa water with the controller and the pH is ...
...alarm will sound when the chemical being fed falls below 7.0 is a significant variable in healthy water quality. Unlike a DPD chlorine reading, which can only differentiate between 7.2 and 7.8. pH OVERFEED The pH Overfeed timeout occurs when the CAT 5000 has been feeding chemical for swimming pools and spas... is above 7.8, check the pH correction chemical level. SECTION 15. The proper pH range for obstruction or scaling. First, test the pool/spa water with the controller and the pH is ...
CAT 5000
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... through the flowcell. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ORP OVERFEED The ORP Overfeed timeout occurs when the CAT 5000 has been feeding chemical for obstruction or calcification. First, check the chemical supply and chemical feeder. SERVICE REQUEST The Transmit button on the CAT 5000 sends logged data to prevent the controller from continuing to ensure that water is...
... through the flowcell. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ORP OVERFEED The ORP Overfeed timeout occurs when the CAT 5000 has been feeding chemical for obstruction or calcification. First, check the chemical supply and chemical feeder. SERVICE REQUEST The Transmit button on the CAT 5000 sends logged data to prevent the controller from continuing to ensure that water is...