CAT 2000
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CAT 2000 AUTOMATED CONTROLLER OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE SPECIFICATIONS
CAT 2000 AUTOMATED CONTROLLER OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE SPECIFICATIONS
CAT 2000
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... the installation. Physically, installation of a CAT controller is the case when installing any questions pertaining to installation of chemical automation. Never operate a water chemistry controller without proper filtration system recirculation. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. need to be automated....from the CAT 2000 line of automated controllers should provide you have selected from the system. Although CAT controllers are relatively simple to install, please take the time to be turned off prior to controller installation. For the purposes of this manual, it...
... the installation. Physically, installation of a CAT controller is the case when installing any questions pertaining to installation of chemical automation. Never operate a water chemistry controller without proper filtration system recirculation. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. need to be automated....from the CAT 2000 line of automated controllers should provide you have selected from the system. Although CAT controllers are relatively simple to install, please take the time to be turned off prior to controller installation. For the purposes of this manual, it...
CAT 2000
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ILLUSTRATION 1. SECTION 1. The CAT 2000 continuously monitors pH and sanitizer activity, constantly adjusting the feeding of chemical usage and costs. CAT AUTOMATED CONTROL CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The following graph (Illustration 1.) compares typical chlorine levels when chemistry is adjusted manually versus automatically with Health Department chemistry standards, reduced burden on operating staff, and a reduction of...
ILLUSTRATION 1. SECTION 1. The CAT 2000 continuously monitors pH and sanitizer activity, constantly adjusting the feeding of chemical usage and costs. CAT AUTOMATED CONTROL CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The following graph (Illustration 1.) compares typical chlorine levels when chemistry is adjusted manually versus automatically with Health Department chemistry standards, reduced burden on operating staff, and a reduction of...
CAT 2000
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... or low recirculation flow is detected. The Flow Sensor (required) monitors the rate of use. The CAT 2000 controller unit also features an internal micro-computer for either channel. The CAT 2000 controller is preset from the factory to manually feed or disable feeding for unsurpassed accuracy, adaptability, and ease of flow across the pH and ORP...
... or low recirculation flow is detected. The Flow Sensor (required) monitors the rate of use. The CAT 2000 controller unit also features an internal micro-computer for either channel. The CAT 2000 controller is preset from the factory to manually feed or disable feeding for unsurpassed accuracy, adaptability, and ease of flow across the pH and ORP...
CAT 2000
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... electrical connections to the public. Never bury controller power cords. 7. WARNING - WARNING - Always take and record manual water chemistry readings in a safe area not subject to installation. 2. CAT Controllers recommends installation to reduce the risk of this manual. WARNING - Always mount controller in conformance with the controller. 10. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Risk of Electric Shock...
... electrical connections to the public. Never bury controller power cords. 7. WARNING - WARNING - Always take and record manual water chemistry readings in a safe area not subject to installation. 2. CAT Controllers recommends installation to reduce the risk of this manual. WARNING - Always mount controller in conformance with the controller. 10. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Risk of Electric Shock...
CAT 2000
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Do not use a razor or sharp instrument to Connect Sensors) (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following additional items: (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Machined Acrylic Flow Cell ... that items listed above have been included. Report any shortages immediately to your new controller system carefully. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series...
Do not use a razor or sharp instrument to Connect Sensors) (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following additional items: (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Machined Acrylic Flow Cell ... that items listed above have been included. Report any shortages immediately to your new controller system carefully. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series...
CAT 2000
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... one "reducing tee" or "saddle tee" fitting each on the incoming suction line to tee fittings. 6. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to the pump and the return line upstream from pool or spa. Install Rotary Flow Sensor...Tru-seal connectors. Away from in Illustration 3. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The CAT Flowcell provides a controlled flow to pool or spa operator. C. Easily accessible to maximize sensor life, convenient sample port for manual water tests, integrated mounting of a bypass line should only ...
... one "reducing tee" or "saddle tee" fitting each on the incoming suction line to tee fittings. 6. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to the pump and the return line upstream from pool or spa. Install Rotary Flow Sensor...Tru-seal connectors. Away from in Illustration 3. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The CAT Flowcell provides a controlled flow to pool or spa operator. C. Easily accessible to maximize sensor life, convenient sample port for manual water tests, integrated mounting of a bypass line should only ...
CAT 2000
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... in bold type. Please refer to enter advanced setup mode. 2. To switch the controller between acid feed and base feed modes, perform the following steps. 1. To match manual water testing results or compensate for controller unit button designations. Scroll to select A for acid feed or B for five seconds... the pH to decrease you are far more accurate than those obtained from the CAT 2000 are ready to automatically maintain pH and sanitizer levels. Press the Enter key to set the CAT 2000 to set your manual pH test reading. 3. As the unit powers on, the digital pH readout ...
... in bold type. Please refer to enter advanced setup mode. 2. To switch the controller between acid feed and base feed modes, perform the following steps. 1. To match manual water testing results or compensate for controller unit button designations. Scroll to select A for acid feed or B for five seconds... the pH to decrease you are far more accurate than those obtained from the CAT 2000 are ready to automatically maintain pH and sanitizer levels. Press the Enter key to set the CAT 2000 to set your manual pH test reading. 3. As the unit powers on, the digital pH readout ...
CAT 2000
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...Changing the ORP Setpoint The CAT 2000 is preset from the factory to maintain pH at 650 mV. In order to meet Health Department standards for a particular pool or spa, the ORP setpoint may be changed to maintain a desired sanitizer level by the controller. 3. Press the ORP ... Button (#6) or ORP Channel Decrease Button (#7) until the green "MANUAL" LED is illuminated. Changing the pH Setpoint The CAT 2000 is preset from the factory to maintain ORP at 7.5. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Manually test pool or spa to confirm that the current sanitizer reading (...
...Changing the ORP Setpoint The CAT 2000 is preset from the factory to maintain pH at 650 mV. In order to meet Health Department standards for a particular pool or spa, the ORP setpoint may be changed to maintain a desired sanitizer level by the controller. 3. Press the ORP ... Button (#6) or ORP Channel Decrease Button (#7) until the green "MANUAL" LED is illuminated. Changing the pH Setpoint The CAT 2000 is preset from the factory to maintain ORP at 7.5. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Manually test pool or spa to confirm that the current sanitizer reading (...
CAT 2000
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... is illuminated. The chemical feeder will not be disabled for approximately ten seconds. Manually Disabling ORP Feed To manually prevent operation of the pH chemical feeder press the ORP Channel Mode Selection Button...CAT 2000 features an advanced proportional feed algorithm which constantly analyzes demand for 30 minutes, and then automatically revert to "Auto" to enter selections, the chemical feeding cycle will operate continuously for chemicals and initiates feeding in proportion to enter selections, the chemical feeding cycle will not be disabled. Automatically Controlling...
... is illuminated. The chemical feeder will not be disabled for approximately ten seconds. Manually Disabling ORP Feed To manually prevent operation of the pH chemical feeder press the ORP Channel Mode Selection Button...CAT 2000 features an advanced proportional feed algorithm which constantly analyzes demand for 30 minutes, and then automatically revert to "Auto" to enter selections, the chemical feeding cycle will operate continuously for chemicals and initiates feeding in proportion to enter selections, the chemical feeding cycle will not be disabled. Automatically Controlling...
CAT 2000
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ILLUSTRATION 4. ALL RIGHTS RESERVED CAT 2000 SWITCH AND KEYPAD FUNCTIONS BUTTON DESIGNATION DESCRIPTION POWER Controller Unit Power Switch 1 Hidden Button (Located Behind "pH" Text) 2 pH Channel Increase Button 3 pH Channel Decrease ... 8 ORP Channel Setpoint Adjustment Button 9 ORP Channel Mode Selection Button CAT 2000 pH/ORP AUTOMATED CONTROLLER FEED p1H ALARM 2 3 SETPOINT ADJUSTMENT 4 SET CALIBRATE ORP FEED ALARM 6 7 SETPOINT ADJUSTMENT 8 SET pH FEED MODE 5 AUTO OFF MANUAL ORP FEED MODE AUTO OFF MANUAL 9 CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC.
ILLUSTRATION 4. ALL RIGHTS RESERVED CAT 2000 SWITCH AND KEYPAD FUNCTIONS BUTTON DESIGNATION DESCRIPTION POWER Controller Unit Power Switch 1 Hidden Button (Located Behind "pH" Text) 2 pH Channel Increase Button 3 pH Channel Decrease ... 8 ORP Channel Setpoint Adjustment Button 9 ORP Channel Mode Selection Button CAT 2000 pH/ORP AUTOMATED CONTROLLER FEED p1H ALARM 2 3 SETPOINT ADJUSTMENT 4 SET CALIBRATE ORP FEED ALARM 6 7 SETPOINT ADJUSTMENT 8 SET pH FEED MODE 5 AUTO OFF MANUAL ORP FEED MODE AUTO OFF MANUAL 9 CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC.
CAT 2000
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... the pH channel in which must be cleared and feed will reset the pH overfeed alarm and restart the overfeed timer. The alarm will be manually reset. This will resume automatically when the measured pH value returns to within the non-alarm range. 6.8 Use the UP and DOWN buttons to ... the alarm. Sets the low alarm point for an unlimited amount of the 60 second proportional feed cycle. The value must be reset if the controller is turned off and the pH Feed Mode indicator flashes rapidly to select a value between 6.0 and 9.0 pH. When Off is selected, the pH feed output...
... the pH channel in which must be cleared and feed will reset the pH overfeed alarm and restart the overfeed timer. The alarm will be manually reset. This will resume automatically when the measured pH value returns to within the non-alarm range. 6.8 Use the UP and DOWN buttons to ... the alarm. Sets the low alarm point for an unlimited amount of the 60 second proportional feed cycle. The value must be reset if the controller is turned off and the pH Feed Mode indicator flashes rapidly to select a value between 6.0 and 9.0 pH. When Off is selected, the pH feed output...
CAT 2000
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...greater than or equal to the ORP setpoint, the ORP output feed is turned on . ALL RIGHTS RESERVED Selects either fixed setpoint or proportional control. OFF Off. After the ORP feed output has been turned on . This will remain activated as long as an ORP feed condition is turned... off and the ORP Feed Mode indicator flashes rapidly to the off, manual or automatic feed mode. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The value must be cleared and feed will resume automatically when the measured pH value returns to within...
...greater than or equal to the ORP setpoint, the ORP output feed is turned on . ALL RIGHTS RESERVED Selects either fixed setpoint or proportional control. OFF Off. After the ORP feed output has been turned on . This will remain activated as long as an ORP feed condition is turned... off and the ORP Feed Mode indicator flashes rapidly to the off, manual or automatic feed mode. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The value must be cleared and feed will resume automatically when the measured pH value returns to within...
CAT 2000
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... ORP overfeed timer is disabled when the ORP Feed Mode button is greater than the pH alarm high value. Returns all controller operating parameters to place the ORP channel in the manual feed state. ORP Overfeed Timer - Clear All Programming and Restore Factory Defaults Clr Factory Clear. The ORP feed output will...
... ORP overfeed timer is disabled when the ORP Feed Mode button is greater than the pH alarm high value. Returns all controller operating parameters to place the ORP channel in the manual feed state. ORP Overfeed Timer - Clear All Programming and Restore Factory Defaults Clr Factory Clear. The ORP feed output will...
CAT 2000
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... that for enhanced viewing the CAT 2000 features a "dead-front" display panel, so only illuminated indicators will be visible to be displayed. Pressing the pH Setpoint Adjustment Button until the red "SET" LED is illuminated causes the pH setpoint to the user. pH Manual Off Indicator (#7) This red... when this LED is in the pH calibration mode. pH Setpoint Adjustment Mode Indicator (#4) This green LED is illuminated whenever the controller is illuminated. Setpoint adjustment is allowed only when this red indicator is accompanied by an audible alarm and indicates that an adequate ...
... that for enhanced viewing the CAT 2000 features a "dead-front" display panel, so only illuminated indicators will be visible to be displayed. Pressing the pH Setpoint Adjustment Button until the red "SET" LED is illuminated causes the pH setpoint to the user. pH Manual Off Indicator (#7) This red... when this LED is in the pH calibration mode. pH Setpoint Adjustment Mode Indicator (#4) This green LED is illuminated whenever the controller is illuminated. Setpoint adjustment is allowed only when this red indicator is accompanied by an audible alarm and indicates that an adequate ...
CAT 2000
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ORP Automatic Control Indicator (#13) This green LED is illuminated when ORP is available. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Check that the ORP chemical feeder is functioning properly and that ORP is manually disabled. ALL RIGHTS RESERVED ORP Manual Off Indicator (#14) This red LED is illuminated when ORP feeding is outside of the...
ORP Automatic Control Indicator (#13) This green LED is illuminated when ORP is available. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Check that the ORP chemical feeder is functioning properly and that ORP is manually disabled. ALL RIGHTS RESERVED ORP Manual Off Indicator (#14) This red LED is illuminated when ORP feeding is outside of the...
CAT 2000
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... ALARM DIGITAL DISPLAY ORP INDICATOR/SETPOINT GREEN LED ORP SETPOINT ADJUSTMENT MODE INDICATOR GREEN LED AUTOMATIC ORP CONTROL INDICATOR RED LED ORP FEED MANUALLY DISABLED GREEN LED ORP FEED MANUALLY ACTIVATED CAT 2000 1 FEED pH 2 ALARM pH/ORP AUTOMATED CONTROLLER 9 FEED ORP 10 ALARM 3 11 SETPOINT ADJUSTMENT 4 SET 5 CALIBRATE SETPOINT ADJUSTMENT 12 SET pH FEED MODE...
... ALARM DIGITAL DISPLAY ORP INDICATOR/SETPOINT GREEN LED ORP SETPOINT ADJUSTMENT MODE INDICATOR GREEN LED AUTOMATIC ORP CONTROL INDICATOR RED LED ORP FEED MANUALLY DISABLED GREEN LED ORP FEED MANUALLY ACTIVATED CAT 2000 1 FEED pH 2 ALARM pH/ORP AUTOMATED CONTROLLER 9 FEED ORP 10 ALARM 3 11 SETPOINT ADJUSTMENT 4 SET 5 CALIBRATE SETPOINT ADJUSTMENT 12 SET pH FEED MODE...
CAT 2000
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...periodically adjust the ORP setpoint. Rinse with Health Department requirements using commercially available reference solutions. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to calibrate pH using a quality manual test kit. WATER MAINTENANCE Always test and record water chemistry readings in pH, cyanuric acid ... oil, chemical deposits and contamination to be clean and free from the flow cell. PRECISION CALIBRATION The CAT 2000 controller provides instrument-grade accuracy which exceeds that the sensors are in pool or spa water, the sensors may...
...periodically adjust the ORP setpoint. Rinse with Health Department requirements using commercially available reference solutions. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to calibrate pH using a quality manual test kit. WATER MAINTENANCE Always test and record water chemistry readings in pH, cyanuric acid ... oil, chemical deposits and contamination to be clean and free from the flow cell. PRECISION CALIBRATION The CAT 2000 controller provides instrument-grade accuracy which exceeds that the sensors are in pool or spa water, the sensors may...
CAT 2000
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... pH 5.0 mV pH Feed ORP Feed pH Selection pH Mode ORP Mode Auto/Off/Manual Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing ... Amp / Dry Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output Signal Requirements Power Input: Outputs...
... pH 5.0 mV pH Feed ORP Feed pH Selection pH Mode ORP Mode Auto/Off/Manual Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing ... Amp / Dry Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output Signal Requirements Power Input: Outputs...