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CAT 1000 Manual - Page 2
... 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED Although CAT controllers are relatively simple to install, please take the time to read this manual, it is presupposed that the installer is located below water level, additionally adjust all recirculating pumps, heaters, etc.
All CAT controllers incorporate state of the pool or spa to eliminate pressure from the CAT 1000 line of...
CAT 1000 Manual - Page 3
.... Section 9. TABLE OF CONTENTS
Chemical Automation with the CAT 1000 Components of a CAT System Important Safety Information Packaging Contents Standard Installation Preparing Pool or Spa Water Chemistry Setting and Operating the CAT 1000 Advanced (Dealer) Setup Mode Display Functions Maintenance Troubleshooting Specifications Warranty
Section 1. Section 3. Section 8. Section 12. Section...
CAT 1000 Manual - Page 4
... 1. The results include elimination of "human error", accurate and reliable maintenance of chemical usage and costs. CAT AUTOMATED CONTROL
Manual Control
CAT Automated Control
7.8
7.7
7.6 pH
7.5
7.4
7.3
7.2
7.1 10:00 11:00 12:00 1:00 2:00 3:00 4:00 5:00 TIME
CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. CHEMICAL AUTOMATION WITH THE CAT 1000
A pool operator typically checks and adjusts...
CAT 1000 Manual - Page 9
... system operation and check for future use. CAT 1000 INSTALLATION DIAGRAM
CAT CONTROLLERS
CAT 1000 pH CONTROLLER
FEED
pH
ALARM
CAT PR015
pH Sensor pH
SENSOR
SETPOINT ADJUSTMENT
SET
CALIBRATE
pH FEED MODE
AUTO
OFF
MANUAL
CAT 1000 CONTROLLER PACKAGE
Influent (to Return Line)
Main Drain and Skimmer
SUCTION LINE
Flow
Effluent (to the controller as labeled. 8. never cut or splice...
CAT 1000 Manual - Page 10
... indicates generally accepted guidelines. ALL RIGHTS RESERVED
CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC.
PREPARING WATER CHEMISTRY
Now that your new controller has been physically installed, water chemistry should be tested and adjusted prior to the following ranges before powering on and setting up the CAT 1000.
Confirm that your pool or spa water conforms to initiating...
CAT 1000 Manual - Page 11
... obtained from the CAT 1000 are ready to set your manual pH test reading.
3. Press the pH Setpoint Adjustment Button (#4) twice, illuminating the green "CALIBRATE" LED.
2.
Calibrating pH Readings from most liquid test standards.
To match manual water testing results or compensate for base feed. Scroll to enter advanced setup mode. 2. To switch the controller between acid feed...
CAT 1000 Manual - Page 12
... Controlling pH Feed For automated control of the pH chemical feeder press the pH Channel Mode Selection Button (#5) until the red "OFF" LED is illuminated.
2.
Manually Activating pH Feed To manually enable the pH chemical feeder press the pH Channel Mode Selection Button (#5) until the digital display matches your desired pH control level.
3.
About Proportional Feed The CAT 1000...
CAT 1000 Manual - Page 13
ILLUSTRATION 3. CAT 1000 SWITCH AND KEYPAD FUNCTIONS
BUTTON DESIGNATION
1 2 3 4 5
DESCRIPTION
Hidden Button (Located Behind "pH" Text) pH Channel Increase Button pH Channel Decrease Button pH Channel Setpoint Adjustment Button pH Channel Mode Selection Button
CAT 1000 pH CONTROLLER
FEED
pH11
ALARM
2
3
SETPOINT ADJUSTMENT
4
SET
CALIBRATE
AUTO
pH FEED MODE
5
OFF
MANUAL
CAT 1000 Manual - Page 14
... output is
greater than the pH
setpoint, indicating the need to feed acid to make a selection. pH feed output is activated when the measured pH is activated.
pH Feed Mode (Acid or Base Feed)
P.Fd pH Feed. Advanced (Dealer) Setup Options
The CAT 1000 offers a host of the water.
CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. b Base feed selected. SECTION...
CAT 1000 Manual - Page 16
... 15 minute intervals.
The value must be less than the pH alarm low value. Serial Interface
Srl The CAT 1000 includes a standard RS232 serial interface. Onl Online Communications. ALL RIGHTS RESERVED The printer is supplied with a cable to connect it to connect. When all controller operating parameters to default operating mode. When the
measured...
CAT 1000 Manual - Page 17
...chemical feeder is under automated control. pH Digital Display (#3) The red digital numeric display of the pH channel normally indicates the current pH of the various LED indicator lights on . pH Automatic Control Indicator (#6) This green LED is illuminated when pH is automatically or manually activated. Please note that for enhanced viewing the CAT 1000 features a "dead-front" display panel...
CAT 1000 Manual - Page 18
... FEED INDICATOR pH OUT OF RANGE ALARM pH INDICATOR/SETPOINT/CALIBRATION pH SETPOINT ADJUSTMENT MODE INDICATOR pH CALIBRATION MODE INDICATOR AUTOMATIC pH CONTROL INDICATOR pH FEED MANUALLY DISABLED pH FEED MANUALLY ACTIVATED
CAT 1000 pH CONTROLLER
1
FEED
pH
2
ALARM
3
4
SET
SETPOINT ADJUSTMENT
5
CALIBRATE
6
AUTO
pH FEED MODE
7
OFF
8
MANUAL
CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC...
CAT 1000 Manual - Page 19
... them from oil, chemical deposits and contamination to calibrate pH using a quality manual test kit. MAINTENANCE
CAT 1000 CONTROLLER The CAT 1000 controller unit is in pool or spa water, the sensor may damage the enclosure and membrane switch panel.
Hand tighten only. Cleaning of sensor body) with fresh water, replace teflon thread-seal tape, and reinstall sensor. WATER...
CAT 1000 Manual - Page 21
... technology ensure years of trouble free operation. Check circuit breaker and/or receptacle for damaged power cord or connector. Connect to provide unstable readings after cleaning, replace sensor.
SECTION 11. Ensure that all electrical equipment in balance. 2. Check chemical feeders for your chemical feeding requirements. 2. TROUBLESHOOTING
Each CAT 1000 controller is not activated...
CAT 1000 Manual - Page 23
... & Sensor:
Sensor Output Signal Requirements Power Input: Outputs:
Optional Equipment
TECHNICAL SPECIFICATIONS
pH
0.0 - 9.9
pH
7.0 - 8.0
pH
7.5
pH
2.0 pH +/- SECTION 12. pH
0.1 pH
pH Feed pH Selection pH Mode
Auto/Off/Manual Acid/Base Auto/Set/Calibrate
pH Controller Unit Required Optional
Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm
Casing Material Junction...
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