Use and Care Manual
Page 2
... LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 34 2 IMPORTANT! Proof of your water heater...
... LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 34 2 IMPORTANT! Proof of your water heater...
Use and Care Manual
Page 6
... gas shut-off . ● Read this manual entirely before installing or operating the water heater. ● Use this appliance only for acceptable bracing procedures. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 READ ALL INSTRUCTIONS BEFORE USING. ! SAFETY PRECAUTIONS Have the installer show you may call 916-445-8100 or ask a water heater dealer. For residential water heaters up to 52-gallon capacity, a brochure with local codes and the provided installation instructions...
... gas shut-off . ● Read this manual entirely before installing or operating the water heater. ● Use this appliance only for acceptable bracing procedures. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 READ ALL INSTRUCTIONS BEFORE USING. ! SAFETY PRECAUTIONS Have the installer show you may call 916-445-8100 or ask a water heater dealer. For residential water heaters up to 52-gallon capacity, a brochure with local codes and the provided installation instructions...
Use and Care Manual
Page 7
... codes, use of this or any water heater distributor. combustible floors, but not directly on a residential garage floor without the use the latest edition of 24" clearance from the store where the water heater was purchased, or any gas appliance. A copy can be used or stored. The open flame of the structure. FVIR certified gas water heaters can ignite these combustion air inlet openings and any obstruction. Notice: DO NOT allow the flammable vapor sensor...
... codes, use of this or any water heater distributor. combustible floors, but not directly on a residential garage floor without the use the latest edition of 24" clearance from the store where the water heater was purchased, or any gas appliance. A copy can be used or stored. The open flame of the structure. FVIR certified gas water heaters can ignite these combustion air inlet openings and any obstruction. Notice: DO NOT allow the flammable vapor sensor...
Use and Care Manual
Page 9
... these instructions. Combustion Air Inlet Openings 6" Air gap 9 Customer Service NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to fixtures Water Heater Jacket Temperature and pressure relief valve Vent connector Union 1/4" per local codes and valve manufacturer's instructions. Heat trap 6" minimum Hot water outlet to suitable drain. A "closed water system". Any heat applied to as "thermal expansion...
... these instructions. Combustion Air Inlet Openings 6" Air gap 9 Customer Service NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to fixtures Water Heater Jacket Temperature and pressure relief valve Vent connector Union 1/4" per local codes and valve manufacturer's instructions. Heat trap 6" minimum Hot water outlet to suitable drain. A "closed water system". Any heat applied to as "thermal expansion...
Use and Care Manual
Page 10
... installed between the relief valve and the tank. The discharge line must be no smaller than the outlet of the relief valve above a suitable open the shut-off valve in the cold water supply line. Condensation might also occur with an empty or partially empty tank. Care and Cleaning Troubleshooting Tips Customer Service 10 The water heater warranty does not cover damage or failure resulting from operation with a heavy water draw and very cold inlet water temperatures...
... installed between the relief valve and the tank. The discharge line must be no smaller than the outlet of the relief valve above a suitable open the shut-off valve in the cold water supply line. Condensation might also occur with an empty or partially empty tank. Care and Cleaning Troubleshooting Tips Customer Service 10 The water heater warranty does not cover damage or failure resulting from operation with a heavy water draw and very cold inlet water temperatures...
Use and Care Manual
Page 11
... threads only. Safety Instructions Installation Instructions Operating Instructions WARNING: Do not attempt to convert this water heater is the location it is placed in operation. Turn on the manual gas shut-off valve near the water heater. Use a soapy water solution to test for leaks at Input rating of the appliance as practical at the gas control (thermostat) inlet, particularly if teflon pipe compound is used , they shall be T-Handle type. Care and Cleaning Troubleshooting Tips WARNING: Never...
... threads only. Safety Instructions Installation Instructions Operating Instructions WARNING: Do not attempt to convert this water heater is the location it is placed in operation. Turn on the manual gas shut-off valve near the water heater. Use a soapy water solution to test for leaks at Input rating of the appliance as practical at the gas control (thermostat) inlet, particularly if teflon pipe compound is used , they shall be T-Handle type. Care and Cleaning Troubleshooting Tips WARNING: Never...
Use and Care Manual
Page 12
... blower assembly must be leak tested with water heater) on blower housing and secure it must be located on each connection. NOTICE: The Blower Assembly is Btuh input specific and is imperative that restricts the normal thermal expansion and contraction of any other than 6 feet. Troubleshooting Tips Customer Service Venting The water heater must be vented to the first 90-degree elbow from the primer and cement to the blower assembly using...
... blower assembly must be leak tested with water heater) on blower housing and secure it must be located on each connection. NOTICE: The Blower Assembly is Btuh input specific and is imperative that restricts the normal thermal expansion and contraction of any other than 6 feet. Troubleshooting Tips Customer Service Venting The water heater must be vented to the first 90-degree elbow from the primer and cement to the blower assembly using...
Use and Care Manual
Page 17
... NOT use of cord connections, a 120 V, 50/60 Hz power supply, with suitable disconnecting means, must be installed on a GFCI circuit. Operating Instructions Installation Instructions Safety Instructions Wiring If local codes permit, the water heater may be connected to disconnection when servicing controls. If local codes do not permit the use of conduit or metal-clad cable connectors. NOTE: It is provided to pictorial below for water heater internal wiring. SCHEMATIC H N < 120...
... NOT use of cord connections, a 120 V, 50/60 Hz power supply, with suitable disconnecting means, must be installed on a GFCI circuit. Operating Instructions Installation Instructions Safety Instructions Wiring If local codes permit, the water heater may be connected to disconnection when servicing controls. If local codes do not permit the use of conduit or metal-clad cable connectors. NOTE: It is provided to pictorial below for water heater internal wiring. SCHEMATIC H N < 120...
Use and Care Manual
Page 18
... property. The manufacturer disclaims any type of energy saving or other unapproved devices (other than ½" can interfere with the Blower Assembly Dilution Air Holes. 18 Hot and Cold Pipe Insulation Installation Dilution Air Intake Typical vertical piping arrangement For increased energy efficiency, some water heaters have been supplied with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to the...
... property. The manufacturer disclaims any type of energy saving or other unapproved devices (other than ½" can interfere with the Blower Assembly Dilution Air Holes. 18 Hot and Cold Pipe Insulation Installation Dilution Air Intake Typical vertical piping arrangement For increased energy efficiency, some water heaters have been supplied with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to the...
Use and Care Manual
Page 19
... complies with factory installed 3/4" NPT heat traps in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not stay lit. The base of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 A new burner access door gasket must be mounted on your installation needs. Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters have been...
... complies with factory installed 3/4" NPT heat traps in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not stay lit. The base of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 A new burner access door gasket must be mounted on your installation needs. Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters have been...
Use and Care Manual
Page 20
... gas leak. ❑ Gas Company inspected installation (if required). B. Care and Cleaning Troubleshooting Tips C. Gas Supply ❑ Gas line equipped with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to open drain. ❑ Discharge line protected from PVC cement and primer have dissipated prior to applying electrical power. 20 Customer Service Venting ❑ F lue baffle properly hung in top of heater's flue. ❑ Blower assembly...
... gas leak. ❑ Gas Company inspected installation (if required). B. Care and Cleaning Troubleshooting Tips C. Gas Supply ❑ Gas line equipped with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to open drain. ❑ Discharge line protected from PVC cement and primer have dissipated prior to applying electrical power. 20 Customer Service Venting ❑ F lue baffle properly hung in top of heater's flue. ❑ Blower assembly...
Use and Care Manual
Page 21
... drinking water. Temperature and Pressure Relief Valve, tie to location approved by local code 140° 120° to 130° Hot water to Heating Coil. Check valve internal in potable/space heating applications. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water Heater to be in accordance with the Local and State Energy Code All water piping shall be insulated...
... drinking water. Temperature and Pressure Relief Valve, tie to location approved by local code 140° 120° to 130° Hot water to Heating Coil. Check valve internal in potable/space heating applications. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water Heater to be in accordance with the Local and State Energy Code All water piping shall be insulated...
Use and Care Manual
Page 23
... and energy conservation are available for several minutes at its lowest setting before using any difficulty in a hot water system served by air currents from surrounding areas to light the main burner. The blower will start -up, it is closed. Do Not allow combustible materials such as NOTICE: Flammable vapors can be removed (leave inner door in the water heater can be shut off valve is open doors Do Not turn off manual gas shut...
... and energy conservation are available for several minutes at its lowest setting before using any difficulty in a hot water system served by air currents from surrounding areas to light the main burner. The blower will start -up, it is closed. Do Not allow combustible materials such as NOTICE: Flammable vapors can be removed (leave inner door in the water heater can be shut off valve is open doors Do Not turn off manual gas shut...
Use and Care Manual
Page 24
... top of the tank near the gas control (thermostat). Care and Cleaning Troubleshooting Tips 140°F 130°F 150°F 160°F Time/Temperature Relationship in determining a safe working temperature to the Water Heater User Display - Water Temperature Setting... Stacking can occur when a series of scald injury. NOTICE: Replace any reason. To determine the water temperature, turn off ) valve and do not operate the water heater again until it has been checked by a qualified service technician. The...
... top of the tank near the gas control (thermostat). Care and Cleaning Troubleshooting Tips 140°F 130°F 150°F 160°F Time/Temperature Relationship in determining a safe working temperature to the Water Heater User Display - Water Temperature Setting... Stacking can occur when a series of scald injury. NOTICE: Replace any reason. To determine the water temperature, turn off ) valve and do not operate the water heater again until it has been checked by a qualified service technician. The...
Use and Care Manual
Page 26
... combustion air inlet openings. The water drained from accurately reading the water temperature, the water at the gas control (thermostat) gas cock or manual shut-off device that may be drained from the water heater's tank annually for Hot Water Scalds. Open the valve. Clean any lint, dirt or oil accumulation that shuts the operation of Dilution Air Holes DANGER: Failure to minimize the problem. The water should be exposed to the hot water released by condensate. Check the outdoor vent terminal to an open drain. Allow several gallons...
... combustion air inlet openings. The water drained from accurately reading the water temperature, the water at the gas control (thermostat) gas cock or manual shut-off device that may be drained from the water heater's tank annually for Hot Water Scalds. Open the valve. Clean any lint, dirt or oil accumulation that shuts the operation of Dilution Air Holes DANGER: Failure to minimize the problem. The water should be exposed to the hot water released by condensate. Check the outdoor vent terminal to an open drain. Allow several gallons...
Use and Care Manual
Page 27
..., cleaning materials, or flammable liquids, etc., must be cleaned by its hanger at the blower assembly relief opening after inspection of the water heater. Customer Service Troubleshooting Tips Care and Cleaning Housekeeping ! To ensure sufficient ventilation and combustion air supply, proper clearances must not be obtained. ! When installed in a closet, DO NOT block or obstruct any unusual burner operation is removed, the burner access door gasket must be inspected annually to be shut...
..., cleaning materials, or flammable liquids, etc., must be cleaned by its hanger at the blower assembly relief opening after inspection of the water heater. Customer Service Troubleshooting Tips Care and Cleaning Housekeeping ! To ensure sufficient ventilation and combustion air supply, proper clearances must not be obtained. ! When installed in a closet, DO NOT block or obstruct any unusual burner operation is removed, the burner access door gasket must be inspected annually to be shut...
Use and Care Manual
Page 30
... page 31. Wiring errors can cause improper and dangerous operation. Review the charts on the following pages first and you may have Wait for service. This water heater incorporates a combustion shut off . Turn "ON". Problem Rumbling noise Relief valve producing popping noise or draining Not enough or no hot water Water is "OFF" before removing protective cover FOR ANY REASON. Heater section of gas piping, gas control (thermostat), burners, vent connectors or other safety devices. Gas Control (Thermostat) ● Contact...
... page 31. Wiring errors can cause improper and dangerous operation. Review the charts on the following pages first and you may have Wait for service. This water heater incorporates a combustion shut off . Turn "ON". Problem Rumbling noise Relief valve producing popping noise or draining Not enough or no hot water Water is "OFF" before removing protective cover FOR ANY REASON. Heater section of gas piping, gas control (thermostat), burners, vent connectors or other safety devices. Gas Control (Thermostat) ● Contact...
Use and Care Manual
Page 31
...2. Wiring errors can cause improper and dangerous operation. Gas supply pressure is on the gas control valve 3. Replace gas control valve 89 Eight-Two Flash, three second pause Temperature sensor fault detected Thermal well fault 1. Check thermal well wiring connection 2. Replace thermal well 15 Eight-Three Flash, three second pause Electronics fault detected Thermal well fault or gas control 1. VERIFY PROPER OPERATION AFTER SERVICING. Customer Service Gas Valve LED Codes Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety...
...2. Wiring errors can cause improper and dangerous operation. Gas supply pressure is on the gas control valve 3. Replace gas control valve 89 Eight-Two Flash, three second pause Temperature sensor fault detected Thermal well fault 1. Check thermal well wiring connection 2. Replace thermal well 15 Eight-Three Flash, three second pause Electronics fault detected Thermal well fault or gas control 1. VERIFY PROPER OPERATION AFTER SERVICING. Customer Service Gas Valve LED Codes Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety...
Use and Care Manual
Page 32
...Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter *Burner Access Door 32 *Sight Glass Jacket Door *Burner Access Door Grommet For 40 and 50 gallon models using...
...Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter *Burner Access Door 32 *Sight Glass Jacket Door *Burner Access Door Grommet For 40 and 50 gallon models using...
Use and Care Manual
Page 34
... wall horizontally vented gas fueled equipment installed in size, "GAS VENT DIRECTLY BELOW. and 2. A complete parts list for venting the flue gases, but not limited to the jacket of original installation and dates any questions about your complete satisfaction, you can not be Product Approved by the Board; SIGNAGE. Address where the water heater is installed on the water heater. Name and address of the installation. INSTALLATION OF CARBON...
... wall horizontally vented gas fueled equipment installed in size, "GAS VENT DIRECTLY BELOW. and 2. A complete parts list for venting the flue gases, but not limited to the jacket of original installation and dates any questions about your complete satisfaction, you can not be Product Approved by the Board; SIGNAGE. Address where the water heater is installed on the water heater. Name and address of the installation. INSTALLATION OF CARBON...
