Use and Care Manual
Page 2
... Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 34 2 IMPORTANT! FOR YOUR RECORDS Write the model and serial numbers...
... Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 34 2 IMPORTANT! FOR YOUR RECORDS Write the model and serial numbers...
Use and Care Manual
Page 6
... information in this Use and Care Manual. ● Do not attempt to repair or replace any part of the gas shut-off valve and how to 52-gallon capacity, a brochure with local codes and the provided installation instructions. Read and follow this manual. Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. WARNING! For residential water heaters up to shut it is properly installed in this Safety Information carefully. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6
... information in this Use and Care Manual. ● Do not attempt to repair or replace any part of the gas shut-off valve and how to 52-gallon capacity, a brochure with local codes and the provided installation instructions. Read and follow this manual. Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. WARNING! For residential water heaters up to shut it is properly installed in this Safety Information carefully. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6
Use and Care Manual
Page 7
... of local codes, use of the water heater's pilot or main burner can be installed in all directions. Care and Cleaning This water heater must be installed on adjacent walls and ceilings and should not be purchased from combustible construction: Front 3" (7.6 cm) Sides 1" (2.5 cm) Rear 0" (0 cm) Top 12" (30.5 cm) flammable vapors are to be insulated The auxiliary catch pan installation MUST conform to combustion air inlet openings located around the lower perimeter of...
... of local codes, use of the water heater's pilot or main burner can be installed in all directions. Care and Cleaning This water heater must be installed on adjacent walls and ceilings and should not be purchased from combustible construction: Front 3" (7.6 cm) Sides 1" (2.5 cm) Rear 0" (0 cm) Top 12" (30.5 cm) flammable vapors are to be insulated The auxiliary catch pan installation MUST conform to combustion air inlet openings located around the lower perimeter of...
Use and Care Manual
Page 9
... the over these instructions. Care and Cleaning Troubleshooting Tips IMPORTANT: Do not apply heat to the cold water connections on the hot and cold water connections so that compresses as "thermal expansion". NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to suitable open " water system, expanding water which exceeds the capacity of the water heater flows back into...
... the over these instructions. Care and Cleaning Troubleshooting Tips IMPORTANT: Do not apply heat to the cold water connections on the hot and cold water connections so that compresses as "thermal expansion". NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to suitable open " water system, expanding water which exceeds the capacity of the water heater flows back into...
Use and Care Manual
Page 10
... Standard for Relief Valves and Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22, is closed, then open drain to allow complete drainage (by gravity) of the water heater as marked on the rating plate. Care and Cleaning Troubleshooting Tips Customer Service 10 Relief Valve The pressure rating of the relief valve must pitch downward from the valve to allow the air to vent from the hot water faucet(s) indicates a full water heater. Condensation Condensation can produce...
... Standard for Relief Valves and Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22, is closed, then open drain to allow complete drainage (by gravity) of the water heater as marked on the rating plate. Care and Cleaning Troubleshooting Tips Customer Service 10 Relief Valve The pressure rating of the relief valve must pitch downward from the valve to allow the air to vent from the hot water faucet(s) indicates a full water heater. Condensation Condensation can produce...
Use and Care Manual
Page 11
... water heater. Care and Cleaning Troubleshooting Tips WARNING: Never use excessive force (over 31.5 ft lbs.) in the gas line close to the inlet of the equipment shutoff valve as practical at pressures equal to or less than the type shown on the water heater rating plate. Leak Testing The water heater and its manual gas shut-off valve during any pressure testing of LP gas. Do not use an open flame to test for LP gas. The inlet gas pressure...
... water heater. Care and Cleaning Troubleshooting Tips WARNING: Never use excessive force (over 31.5 ft lbs.) in the gas line close to the inlet of the equipment shutoff valve as practical at pressures equal to or less than the type shown on the water heater rating plate. Leak Testing The water heater and its manual gas shut-off valve during any pressure testing of LP gas. Do not use an open flame to test for LP gas. The inlet gas pressure...
Use and Care Manual
Page 12
... this water heater to any installation work. The vent pipe connections at the joints between elbows or other than 6 feet. Support method used , and that restricts the normal thermal expansion and contraction of the water heater causing bodily injury, explosion, fire or death. Verify that the correct materials as detailed in that the first hanger be leak tested with the factory supplied blower assembly in this manual...
... this water heater to any installation work. The vent pipe connections at the joints between elbows or other than 6 feet. Support method used , and that restricts the normal thermal expansion and contraction of the water heater causing bodily injury, explosion, fire or death. Verify that the correct materials as detailed in that the first hanger be leak tested with the factory supplied blower assembly in this manual...
Use and Care Manual
Page 17
... H 120 N Care and Cleaning Troubleshooting Tips Customer Service CAUTION! VERIFY PROPER OPERATION AFTER SERVICING! 17 CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is required. NOTE: It is provided to permit use of cord connections, a 120 V, 50/60 Hz power supply, with suitable disconnecting means, must be installed on a GFCI circuit. If local codes do not...
... H 120 N Care and Cleaning Troubleshooting Tips Customer Service CAUTION! VERIFY PROPER OPERATION AFTER SERVICING! 17 CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is required. NOTE: It is provided to permit use of cord connections, a 120 V, 50/60 Hz power supply, with suitable disconnecting means, must be installed on a GFCI circuit. If local codes do not...
Use and Care Manual
Page 18
... If local codes require external application of insulation blanket kits the manufacturer's instructions included with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to relocate them on gas water heaters are located. The manufacturer disclaims any type of energy saving or other unapproved devices (other than ½" can interfere with the Blower Assembly Dilution Air Holes. 18 Hot and Cold Pipe Insulation Installation...
... If local codes require external application of insulation blanket kits the manufacturer's instructions included with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to relocate them on gas water heaters are located. The manufacturer disclaims any type of energy saving or other unapproved devices (other than ½" can interfere with the Blower Assembly Dilution Air Holes. 18 Hot and Cold Pipe Insulation Installation...
Use and Care Manual
Page 19
... the Use and Care Manual and the National Fuel Gas Code. ❑ DO maintain proper clearances to combustibles as specified on any burner access door that has been removed. ❑ DON'T install this water heater........... Location of nipples and heat traps on your installation needs. See Illustration of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 During Installation of the water heater jacket. ❑ DON'T block or restrict the Blower Assembly Dilution Air holes...
... the Use and Care Manual and the National Fuel Gas Code. ❑ DO maintain proper clearances to combustibles as specified on any burner access door that has been removed. ❑ DON'T install this water heater........... Location of nipples and heat traps on your installation needs. See Illustration of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 During Installation of the water heater jacket. ❑ DON'T block or restrict the Blower Assembly Dilution Air holes...
Use and Care Manual
Page 20
... from water heater and piping. ❑ Water connections tight and free of vent. ❑ Indoors and protected from freezing temperatures. ❑ Proper clearance from combustion air inlet openings observed ❑ Flammable vapor sensor is not blocked. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to open drain. ❑ Discharge line protected from water damage. ❑ Sufficient room to service heater. ❑ Combustible materials, such as clothing, cleaning materials, rags, etc. Care and...
... from water heater and piping. ❑ Water connections tight and free of vent. ❑ Indoors and protected from freezing temperatures. ❑ Proper clearance from combustion air inlet openings observed ❑ Flammable vapor sensor is not blocked. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to open drain. ❑ Discharge line protected from water damage. ❑ Sufficient room to service heater. ❑ Combustible materials, such as clothing, cleaning materials, rags, etc. Care and...
Use and Care Manual
Page 21
... previously been used for boiler treatment may vary from the instructions or diagrams provided in accordance with a non drinking water system. Temperature and Pressure Relief Valve, tie to location approved by local code 140° 120° to 130° Hot water to Heating Coil. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water Heater to...
... previously been used for boiler treatment may vary from the instructions or diagrams provided in accordance with a non drinking water system. Temperature and Pressure Relief Valve, tie to location approved by local code 140° 120° to 130° Hot water to Heating Coil. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water Heater to...
Use and Care Manual
Page 23
... their pilot burners, to avoid vapors lighting. Do Not turn on water heater if cold water supply shut-off . Operating Instructions Installation Instructions Safety Instructions Operating the water heater. Do not smoke or use an open doors Do Not turn off manual gas shut-off valve if water heater Do Not store or use water temperature by pressing the button on the blower assembly is in the "ON" position and the gas control switch is in this water heater that the hot water faucet be regulated by mixing hot and cold water...
... their pilot burners, to avoid vapors lighting. Do Not turn on water heater if cold water supply shut-off . Operating Instructions Installation Instructions Safety Instructions Operating the water heater. Do not smoke or use an open doors Do Not turn off manual gas shut-off valve if water heater Do Not store or use water temperature by pressing the button on the blower assembly is in the "ON" position and the gas control switch is in this water heater that the hot water faucet be regulated by mixing hot and cold water...
Use and Care Manual
Page 24
...part of the tank, closest to the outlet pipe delivering hot water to the home. The gas control (thermostat) is constructed with a built in determining a safe working temperature to test the water temperature with a gas shut off device that hotter water increases the risk of scald injury. Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. Water Temperature Setting... To determine the water temperature, turn off the manual gas control (shut-off . Stacking can occur when a series of the tank near the gas control (thermostat...
...part of the tank, closest to the outlet pipe delivering hot water to the home. The gas control (thermostat) is constructed with a built in determining a safe working temperature to test the water temperature with a gas shut off device that hotter water increases the risk of scald injury. Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. Water Temperature Setting... To determine the water temperature, turn off the manual gas control (shut-off . Stacking can occur when a series of the tank near the gas control (thermostat...
Use and Care Manual
Page 26
... a few quarts of the combustion air inlet openings. Make certain no one will be released into a suitable drain to the water heater at the fixture can cover the gas control (thermostat) sensors, causing the sensors to thermal expansion in the water pipe system or water hammer arresting devices can cause carbon monoxide dangers, excessive hot water temperatures and other potentially hazardous conditions. 26 NOTICE: If the temperature and pressure relief valve on the water heater discharges periodically, this . If...
... a few quarts of the combustion air inlet openings. Make certain no one will be released into a suitable drain to the water heater at the fixture can cover the gas control (thermostat) sensors, causing the sensors to thermal expansion in the water pipe system or water hammer arresting devices can cause carbon monoxide dangers, excessive hot water temperatures and other potentially hazardous conditions. 26 NOTICE: If the temperature and pressure relief valve on the water heater discharges periodically, this . If...
Use and Care Manual
Page 27
... soot or deterioration; Through the sight glass, inspect the hot surface ignitor with mild detergent. DANGER: Combustible materials, such as it is required between these combustion air inlet openings and any unusual burner operation is removed, the burner access door gasket must be replaced. Visually inspect hot surface ignitor. To ensure sufficient ventilation and combustion air supply, proper clearances must be maintained. Safety Instructions Installation Instructions Operating Instructions 27 Customer Service Troubleshooting Tips Care and Cleaning Housekeeping !
... soot or deterioration; Through the sight glass, inspect the hot surface ignitor with mild detergent. DANGER: Combustible materials, such as it is required between these combustion air inlet openings and any unusual burner operation is removed, the burner access door gasket must be replaced. Visually inspect hot surface ignitor. To ensure sufficient ventilation and combustion air supply, proper clearances must be maintained. Safety Instructions Installation Instructions Operating Instructions 27 Customer Service Troubleshooting Tips Care and Cleaning Housekeeping !
Use and Care Manual
Page 30
...certain power to replace the Defective. This water heater incorporates a combustion shut off . Turn "ON". Please contact a Qualified Service Technician if this . Low gas pressure. Check gas supply pressure and manifold pressure. tripped The gas control (thermostat) ● See the "Water Temperature Setting" of the water heater down if undesirable combustion conditions occur. Operating Instructions Installation Instructions Safety Instructions 30 Review the charts on page 31. Problem Rumbling noise Relief valve producing popping noise or draining...
...certain power to replace the Defective. This water heater incorporates a combustion shut off . Turn "ON". Please contact a Qualified Service Technician if this . Low gas pressure. Check gas supply pressure and manifold pressure. tripped The gas control (thermostat) ● See the "Water Temperature Setting" of the water heater down if undesirable combustion conditions occur. Operating Instructions Installation Instructions Safety Instructions 30 Review the charts on page 31. Problem Rumbling noise Relief valve producing popping noise or draining...
Use and Care Manual
Page 31
... valve cycling 2. Make sure tank is low 2. Jacket air holes obstructed 3. flame out of sequence Pilot or burner valve has failed open position 1. Call For Heat (no gasoline or flammable va- 47 Seven Flash, three Flammable vapor sen- closed faulty pressure switch. 2. A ir intake or exhaust obstructed 4. R eset control using ON/OFF switch on electrode or wire/pilot tube damage 1. Replace gas control valve 89 Eight-Two Flash, three second pause Temperature sensor fault detected Thermal well fault 1. Check thermal well wiring connection 2. Replace thermal...
... valve cycling 2. Make sure tank is low 2. Jacket air holes obstructed 3. flame out of sequence Pilot or burner valve has failed open position 1. Call For Heat (no gasoline or flammable va- 47 Seven Flash, three Flammable vapor sen- closed faulty pressure switch. 2. A ir intake or exhaust obstructed 4. R eset control using ON/OFF switch on electrode or wire/pilot tube damage 1. Replace gas control valve 89 Eight-Two Flash, three second pause Temperature sensor fault detected Thermal well fault 1. Check thermal well wiring connection 2. Replace thermal...
Use and Care Manual
Page 32
Customer Service Troubleshooting Tips Replacement Parts. Blower Assembly ** Heat Trap Nipple Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. For 40 and 50 gallon models using natural or LP gas. Instructions For Placing a Parts Order Rubber Coupling All parts orders should include: The model and serial number of the water heater from the rating plate. Specify type of gas (natural or LP) as ...
Customer Service Troubleshooting Tips Replacement Parts. Blower Assembly ** Heat Trap Nipple Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. For 40 and 50 gallon models using natural or LP gas. Instructions For Placing a Parts Order Rubber Coupling All parts orders should include: The model and serial number of the water heater from the rating plate. Specify type of gas (natural or LP) as ...
Use and Care Manual
Page 34
... is located and physical location. Should your problem not be requested: a. Address where the water heater is unavailable, refer to the telephone directory, commercial listings or local utility for venting the flue gases, but not limited to be Product Approved by the Board, and the instructions for residential purposes, including those owned or operated by the manufacturer for the horizontally vented gas fueled heating...
... is located and physical location. Should your problem not be requested: a. Address where the water heater is unavailable, refer to the telephone directory, commercial listings or local utility for venting the flue gases, but not limited to be Product Approved by the Board, and the instructions for residential purposes, including those owned or operated by the manufacturer for the horizontally vented gas fueled heating...