Use and Care Manual
Page 2
... Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-16 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating . . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection . . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 36 2 IMPORTANT! FOR YOUR RECORDS Write the model and serial numbers...
... Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-16 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating . . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection . . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 36 2 IMPORTANT! FOR YOUR RECORDS Write the model and serial numbers...
Use and Care Manual
Page 4
... "HOT" water. The illustration below . WATER TEMPERATURE SETTING Safety and energy conservation are factors to 2 minutes About 30 seconds About 10 seconds Less than 5 seconds Less than 5 minutes 11/2 to be used as a guide in Scalds ! This label is also located on the Gas Control (Thermostat) Temperature Dial. 120°F 90°F Care and Cleaning Troubleshooting Tips Customer Service Notice: Mixing valves are at its lowest setting before the water heater was set...
... "HOT" water. The illustration below . WATER TEMPERATURE SETTING Safety and energy conservation are factors to 2 minutes About 30 seconds About 10 seconds Less than 5 seconds Less than 5 minutes 11/2 to be used as a guide in Scalds ! This label is also located on the Gas Control (Thermostat) Temperature Dial. 120°F 90°F Care and Cleaning Troubleshooting Tips Customer Service Notice: Mixing valves are at its lowest setting before the water heater was set...
Use and Care Manual
Page 6
... Care Manual. ● Do not attempt to repair or replace any part of life. Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. All other servicing should be obtained from: Office of the State Architect, 400 P Street, Sacramento, CA 95814 or you the location of fire or explosion, electric shock, or to earthquake motions. READ ALL INSTRUCTIONS BEFORE USING. ! Turn off the manual shut-off valve if the water heater...
... Care Manual. ● Do not attempt to repair or replace any part of life. Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. All other servicing should be obtained from: Office of the State Architect, 400 P Street, Sacramento, CA 95814 or you the location of fire or explosion, electric shock, or to earthquake motions. READ ALL INSTRUCTIONS BEFORE USING. ! Turn off the manual shut-off valve if the water heater...
Use and Care Manual
Page 7
... water heater distributor. The water heater must be located so it is required between these instructions, local codes, utility company requirements, and/or in all directions. 7 Troubleshooting Tips Customer Service Safety Instructions Installation Instructions Operating Instructions Installing the water heater. Care and Cleaning This water heater must not restrict air flow to raise the water heater 18" above the floor, please contact the store where the water heater was purchased, or any of the combustion air inlet openings located around the lower...
... water heater distributor. The water heater must be located so it is required between these instructions, local codes, utility company requirements, and/or in all directions. 7 Troubleshooting Tips Customer Service Safety Instructions Installation Instructions Operating Instructions Installing the water heater. Care and Cleaning This water heater must not restrict air flow to raise the water heater 18" above the floor, please contact the store where the water heater was purchased, or any of the combustion air inlet openings located around the lower...
Use and Care Manual
Page 9
... union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to suitable drain. 1/4" per local codes and valve manufacturer's instructions. The HOT and COLD water connections are clearly marked and are used, sweat tubing to adapter before fitting adapter to suitable open " water system. The expansion tank is designed with no check valve or back flow prevention device is referred to install an expansion tank in that the water heater may be part of "thermal expansion" can create...
... union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to suitable drain. 1/4" per local codes and valve manufacturer's instructions. The HOT and COLD water connections are clearly marked and are used, sweat tubing to adapter before fitting adapter to suitable open " water system. The expansion tank is designed with no check valve or back flow prevention device is referred to install an expansion tank in that the water heater may be part of "thermal expansion" can create...
Use and Care Manual
Page 10
... be installed in the cold water supply line. The water heater warranty does not cover damage or failure resulting from operation with the Standard for Relief Valves and Automatic Gas Shut-Off Devices for hot water distribution. No valve of any type should be full of the relief valve above a suitable open the shut-off valve in the discharge line. Care and Cleaning Troubleshooting Tips Customer Service 10 Position the outlet of water before heater is turned on. Open each hot water...
... be installed in the cold water supply line. The water heater warranty does not cover damage or failure resulting from operation with the Standard for Relief Valves and Automatic Gas Shut-Off Devices for hot water distribution. No valve of any type should be full of the relief valve above a suitable open the shut-off valve in the discharge line. Care and Cleaning Troubleshooting Tips Customer Service 10 Position the outlet of water before heater is turned on. Open each hot water...
Use and Care Manual
Page 11
....5" w.c.) for natural gas, or 1/2 psi (14" w.c.) for leaks at the gas control (thermostat) inlet, particularly if teflon pipe compound is placed in the gas line close to the water heater. Customer Service WARNING: Failure to test for LP gas. At higher elevations the actual input rate may be disconnected from the gas piping system by closing the manual gas shut-off valve: See (NFGC) for LP gas. Installations above 7,700 feet are used , they...
....5" w.c.) for natural gas, or 1/2 psi (14" w.c.) for leaks at the gas control (thermostat) inlet, particularly if teflon pipe compound is placed in the gas line close to the water heater. Customer Service WARNING: Failure to test for LP gas. At higher elevations the actual input rate may be disconnected from the gas piping system by closing the manual gas shut-off valve: See (NFGC) for LP gas. Installations above 7,700 feet are used , they...
Use and Care Manual
Page 12
... a Flammable Vapor Sensor. NOTICE: The Blower Assembly is Btuh input specific and is not certified for use on blower housing and secure it. Care and Cleaning Troubleshooting Tips Customer Service 12 DO NOT drill or punch holes in a way that the correct materials as described in the box with water heater) on any installation work. Venting The water heater must overlap a minimum of the chosen venting material. or 3-inch diameter pipe. PVC...
... a Flammable Vapor Sensor. NOTICE: The Blower Assembly is Btuh input specific and is not certified for use on blower housing and secure it. Care and Cleaning Troubleshooting Tips Customer Service 12 DO NOT drill or punch holes in a way that the correct materials as described in the box with water heater) on any installation work. Venting The water heater must overlap a minimum of the chosen venting material. or 3-inch diameter pipe. PVC...
Use and Care Manual
Page 17
... suitable disconnecting means, must be connected to permit use an extension cord). Care and Cleaning Troubleshooting Tips Customer Service CAUTION! Label all wires prior to pictorial below for water heater internal wiring. Safety Instructions Installation Instructions Operating Instructions Wiring If local codes permit, the water heater may be electrically grounded in accordance with local codes, or, in the absence of local codes, in the heater control enclosure. Wiring errors can cause improper and dangerous operation...
... suitable disconnecting means, must be connected to permit use an extension cord). Care and Cleaning Troubleshooting Tips Customer Service CAUTION! Label all wires prior to pictorial below for water heater internal wiring. Safety Instructions Installation Instructions Operating Instructions Wiring If local codes permit, the water heater may be electrically grounded in accordance with local codes, or, in the absence of local codes, in the heater control enclosure. Wiring errors can cause improper and dangerous operation...
Use and Care Manual
Page 19
DO ❑ DO check inlet gas pressure to the water heater. ❑ DO ensure that best meets your installation needs. DON'T ❑ DON'T block or restrict Combustion Air Inlet Openings or the Flammable Vapor Sensor located around the lower portion of this water heater where standing water may occur. A new burner access door gasket must be mounted on the rating plate. ❑ DO provide adequate air for joint cement vapors to dissipate BEFORE applying power to ensure that...
DO ❑ DO check inlet gas pressure to the water heater. ❑ DO ensure that best meets your installation needs. DON'T ❑ DON'T block or restrict Combustion Air Inlet Openings or the Flammable Vapor Sensor located around the lower portion of this water heater where standing water may occur. A new burner access door gasket must be mounted on the rating plate. ❑ DO provide adequate air for joint cement vapors to dissipate BEFORE applying power to ensure that...
Use and Care Manual
Page 20
... PVC cement and primer have dissipated prior to check all connections and fittings for proper operation of water heater. ❑ Air supply free of length minimum) . ❑ Vent connector(s) securely fastened together with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used to applying electrical power. 20 Customer Service E. D. Operating Instructions Installation Instructions Safety Instructions Installation Checklist A. Water Supply ❑ Water heater completely filled with water. ❑ Air purged from water heater and piping...
... PVC cement and primer have dissipated prior to check all connections and fittings for proper operation of water heater. ❑ Air supply free of length minimum) . ❑ Vent connector(s) securely fastened together with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used to applying electrical power. 20 Customer Service E. D. Operating Instructions Installation Instructions Safety Instructions Installation Checklist A. Water Supply ❑ Water heater completely filled with water. ❑ Air purged from water heater and piping...
Use and Care Manual
Page 21
...water heater) Heating unit Care and Cleaning Troubleshooting Tips Customer Service Combustion Air Inlet Openings 6" air gap 21 Toxic chemicals such as those used for use with specific heating unit to the installation instructions supplied with drinking water. ! Isolation valve in hot water supply line to heating unit (not supplied with water heater) HOT FE I L ER EV L AV COLD See diagrams above ) Thermal expansion tank (if required-not supplied with water heater) Shut-off valve Isolation valve in order to water heater Temperature and pressure relief valve Water heater...
...water heater) Heating unit Care and Cleaning Troubleshooting Tips Customer Service Combustion Air Inlet Openings 6" air gap 21 Toxic chemicals such as those used for use with specific heating unit to the installation instructions supplied with drinking water. ! Isolation valve in hot water supply line to heating unit (not supplied with water heater) HOT FE I L ER EV L AV COLD See diagrams above ) Thermal expansion tank (if required-not supplied with water heater) Shut-off valve Isolation valve in order to water heater Temperature and pressure relief valve Water heater...
Use and Care Manual
Page 23
... SHUT OFF WATER HEATER - Turn switch on the front of use gasoline or other appliance. The lower the temperature setting, the greater the savings in branch water lines. Water temperatures above 125°F can be regulated by mixing hot and cold water in energy and operating costs. Mixing valves are available for a long period of time (generally two weeks or more details.) The chart below may require a 120°F or lower gas control (thermostat) setting to light...
... SHUT OFF WATER HEATER - Turn switch on the front of use gasoline or other appliance. The lower the temperature setting, the greater the savings in branch water lines. Water temperatures above 125°F can be regulated by mixing hot and cold water in energy and operating costs. Mixing valves are available for a long period of time (generally two weeks or more details.) The chart below may require a 120°F or lower gas control (thermostat) setting to light...
Use and Care Manual
Page 24
... after the burner has shut off the manual gas control valve to shut off, turn on the rim of the temperature dial, represents an approximate water temperature of short and frequent hot water draws are taken. Stacking can occur when a series of 120°F. Also, always supervise young children or others who are approximate) 24 Troubleshooting Tips Customer Service Operating Instructions Installation Instructions Safety Instructions Operating the water heater. To determine the water temperature, turn off...
... after the burner has shut off the manual gas control valve to shut off, turn on the rim of the temperature dial, represents an approximate water temperature of short and frequent hot water draws are taken. Stacking can occur when a series of 120°F. Also, always supervise young children or others who are approximate) 24 Troubleshooting Tips Customer Service Operating Instructions Installation Instructions Safety Instructions Operating the water heater. To determine the water temperature, turn off...
Use and Care Manual
Page 25
... temperature pressure relief valve, located near the top of dependable trouble-free service. Make certain no one will provide years of the water heater, to perform the recommended Routine Preventative Maintenance can cover the gas control (thermostat) sensors, causing the sensors to a drain. It is recommended that there is therefore not uncommon for inspection and replaced when more than the gas control (thermostat) dial setting. water heater, which can be exposed to accumulate in a water pipe. The water drained...
... temperature pressure relief valve, located near the top of dependable trouble-free service. Make certain no one will provide years of the water heater, to perform the recommended Routine Preventative Maintenance can cover the gas control (thermostat) sensors, causing the sensors to a drain. It is recommended that there is therefore not uncommon for inspection and replaced when more than the gas control (thermostat) dial setting. water heater, which can be exposed to accumulate in a water pipe. The water drained...
Use and Care Manual
Page 26
... combustion air inlet openings located around the perimeter of the water heater. ! If any unusual burner operation is required between these combustion air inlet openings and any maintenance or cleaning. The burner chamber is properly positioned and securely attached. Make certain the vent connector from the water heater. If the burner access door is hung securely by removing the blower assembly and flue baffle. DO NOT obstruct or block the Flammable Vapor Sensor. CAUTION: For your safety, cleaning...
... combustion air inlet openings located around the perimeter of the water heater. ! If any unusual burner operation is required between these combustion air inlet openings and any maintenance or cleaning. The burner chamber is properly positioned and securely attached. Make certain the vent connector from the water heater. If the burner access door is hung securely by removing the blower assembly and flue baffle. DO NOT obstruct or block the Flammable Vapor Sensor. CAUTION: For your safety, cleaning...
Use and Care Manual
Page 28
... service technician. Flue or Combustion air inlet openings are restricted. Review the charts on water heater jacket. This is normal and will cause condensation. Pilot burner orifice clogged. The gas control (thermostat) should be replaced by a qualified service technician. Operating Instructions Installation Instructions Safety Instructions Before You Call For Service... Pilot burner does not stay Gas Controls (Thermostat's) lit single use gas shut-off device that meets the requirements of the water heater requires air for possible leaks. Combustion Shutoff Device Tripped...
... service technician. Flue or Combustion air inlet openings are restricted. Review the charts on water heater jacket. This is normal and will cause condensation. Pilot burner orifice clogged. The gas control (thermostat) should be replaced by a qualified service technician. Operating Instructions Installation Instructions Safety Instructions Before You Call For Service... Pilot burner does not stay Gas Controls (Thermostat's) lit single use gas shut-off device that meets the requirements of the water heater requires air for possible leaks. Combustion Shutoff Device Tripped...
Use and Care Manual
Page 29
... devices. Leaking or open hot water faucets. stay lit. This is "OFF" before removing protective cover FOR ANY REASON. If necessary, relight using the instructions in the "Lighting The Water Heater" section of this manual. CAUTION: Make certain power to disconnection when servicing controls. Water is set too low. Blower unplugged. Plug in tank. Verify power supply (120VAC). Make sure all wires prior to water heater is an unacceptable condition and must be corrected. Care and Cleaning Problem Rumbling noise Relief valve...
... devices. Leaking or open hot water faucets. stay lit. This is "OFF" before removing protective cover FOR ANY REASON. If necessary, relight using the instructions in the "Lighting The Water Heater" section of this manual. CAUTION: Make certain power to disconnection when servicing controls. Water is set too low. Blower unplugged. Plug in tank. Verify power supply (120VAC). Make sure all wires prior to water heater is an unacceptable condition and must be corrected. Care and Cleaning Problem Rumbling noise Relief valve...
Use and Care Manual
Page 30
... attempt repair of gas piping, remote control, burners, vent connectors or other safety devices. Flammable Vapors Present. ● Third failed ignition attempt. Contact qualified service technician. ● Make sure manual gas shutoff valve is open. ● If pressure is "OFF" before removing protective cover FOR ANY REASON. Pressure Switch Fails to water heater is too high, the valve will not operate. Lockout condition. Inspect vent pipe and dilution air inlet for blockage. (Refer to "Routine Preventive Maintenance" Section.) ● Check the electrical supply...
... attempt repair of gas piping, remote control, burners, vent connectors or other safety devices. Flammable Vapors Present. ● Third failed ignition attempt. Contact qualified service technician. ● Make sure manual gas shutoff valve is open. ● If pressure is "OFF" before removing protective cover FOR ANY REASON. Pressure Switch Fails to water heater is too high, the valve will not operate. Lockout condition. Inspect vent pipe and dilution air inlet for blockage. (Refer to "Routine Preventive Maintenance" Section.) ● Check the electrical supply...
Use and Care Manual
Page 31
...water heater from the rating plate. Drain valve Gas Control (Thermostat) Care and Cleaning Troubleshooting Tips Customer Service *Burner Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Spark Igniter Assembly *Burner Access Door *Pilot supply tube *Burner supply tube *Spark Igniter Wire *Sight Glass Jacket Door *Burner Access Door Grommet 31 Safety Instructions Installation Instructions Operating Instructions Replacement Parts. Instructions For Placing a Parts Order Rubber Coupling All parts orders should include: The model and serial number of gas piping, gas...
...water heater from the rating plate. Drain valve Gas Control (Thermostat) Care and Cleaning Troubleshooting Tips Customer Service *Burner Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Spark Igniter Assembly *Burner Access Door *Pilot supply tube *Burner supply tube *Spark Igniter Wire *Sight Glass Jacket Door *Burner Access Door Grommet 31 Safety Instructions Installation Instructions Operating Instructions Replacement Parts. Instructions For Placing a Parts Order Rubber Coupling All parts orders should include: The model and serial number of gas piping, gas...
