Owner Manual
Page 3
OWNER'S GUIDE GASOLINE POWERED VEHICLE TERRAIN 500 TERRAIN 1000 EXPRESS S4 EXPRESS L4 STARTING MODEL YEAR 2012 Never modify the vehicle in this vehicle. E-Z-GO Division of the vehicle, decrease its stability or increase the speed beyond the factory specifications. These are the original instructions as defined by E-Z-GO Division of Textron, Inc., and therefore is subject to change without obligation to become thoroughly...
OWNER'S GUIDE GASOLINE POWERED VEHICLE TERRAIN 500 TERRAIN 1000 EXPRESS S4 EXPRESS L4 STARTING MODEL YEAR 2012 Never modify the vehicle in this vehicle. E-Z-GO Division of the vehicle, decrease its stability or increase the speed beyond the factory specifications. These are the original instructions as defined by E-Z-GO Division of Textron, Inc., and therefore is subject to change without obligation to become thoroughly...
Owner Manual
Page 12
... use replacement parts of lesser quality • use recommended tools • determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle • support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by...
... use replacement parts of lesser quality • use recommended tools • determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle • support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by...
Owner Manual
Page 19
GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. TERRAIN 500 Vehicle Specifications...2 - 3 TERRAIN 1000 Vehcile Specifications...2 - 4 2 EXPRESS S4 Vehicle Specifications ...2 - 5 EXPRESS L4 Vehicle Specifications ...2 - 6 TERRAIN 500 & 1000 Vehicle Dimensions ...2 - 7 EXPRESS S4 & L4 Vehicle Dimensions...2 - 8 TERRAIN 500 & 1000, EXPRESS S4 & L4 Vehicle Incline Information and Turning Diameter 2 - 9 2- 1 Pay particular attention to all of this manual to become thoroughly familiar with this vehicle.
GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. TERRAIN 500 Vehicle Specifications...2 - 3 TERRAIN 1000 Vehcile Specifications...2 - 4 2 EXPRESS S4 Vehicle Specifications ...2 - 5 EXPRESS L4 Vehicle Specifications ...2 - 6 TERRAIN 500 & 1000 Vehicle Dimensions ...2 - 7 EXPRESS S4 & L4 Vehicle Dimensions...2 - 8 TERRAIN 500 & 1000, EXPRESS S4 & L4 Vehicle Incline Information and Turning Diameter 2 - 9 2- 1 Pay particular attention to all of this manual to become thoroughly familiar with this vehicle.
Owner Manual
Page 21
MODEL: TERRAIN 500 TYPE: GASOLINE POWERED TRUCK 2 MODEL YEAR: 2012 Part No: 618856 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Lubrication: Overhead valve Pressurized oil system, spin-on oil...Cleaner Lubrication Oil Filter Cooling System Fuel Capacity Drive Train Transaxle Gear Selection Rear Axle Ratio 5.9 cu ft (0.17 m3) Roto-molded polyethylene 4 Cycle 24.5 cu in (124.0 cm) (Top of this manual to change without notice * Field installed accessories may...
MODEL: TERRAIN 500 TYPE: GASOLINE POWERED TRUCK 2 MODEL YEAR: 2012 Part No: 618856 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Lubrication: Overhead valve Pressurized oil system, spin-on oil...Cleaner Lubrication Oil Filter Cooling System Fuel Capacity Drive Train Transaxle Gear Selection Rear Axle Ratio 5.9 cu ft (0.17 m3) Roto-molded polyethylene 4 Cycle 24.5 cu in (124.0 cm) (Top of this manual to change without notice * Field installed accessories may...
Owner Manual
Page 22
... change without notice * Field installed accessories may be optional equipment Specifications are subject to powertrain. Base coat/clear coat Forest Green Oil... 12 Volt Maintenance Free Pedal Replaceable Dry Cartridge Pressurized Oil System Service Brake Parking Brake Front Tires ...installation charges 2- 4 Pay particular attention to become thoroughly familiar with this manual to all of this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 2 MODEL: TERRAIN 1000 TYPE: GASOLINE POWERED TRUCK MODEL YEAR: 2012 Part No: 618859 PRODUCT SPECIFICATION...
... change without notice * Field installed accessories may be optional equipment Specifications are subject to powertrain. Base coat/clear coat Forest Green Oil... 12 Volt Maintenance Free Pedal Replaceable Dry Cartridge Pressurized Oil System Service Brake Parking Brake Front Tires ...installation charges 2- 4 Pay particular attention to become thoroughly familiar with this manual to all of this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 2 MODEL: TERRAIN 1000 TYPE: GASOLINE POWERED TRUCK MODEL YEAR: 2012 Part No: 618859 PRODUCT SPECIFICATION...
Owner Manual
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... require installation charges 2- 5 Pay particular attention to all of this vehicle. MODEL: EXPRESS L4 2 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618864 PRODUCT SPECIFICATION CONFIGURATION ...: Pressurized oil system, spin-on oil filter Ignition: Electronic spark/magneto Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge Electrical: Drive ...brakes. Automatic single point park brake release with this manual to change without notice * Field installed accessories may be optional equipment under conditions of steering...
... require installation charges 2- 5 Pay particular attention to all of this vehicle. MODEL: EXPRESS L4 2 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618864 PRODUCT SPECIFICATION CONFIGURATION ...: Pressurized oil system, spin-on oil filter Ignition: Electronic spark/magneto Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge Electrical: Drive ...brakes. Automatic single point park brake release with this manual to change without notice * Field installed accessories may be optional equipment under conditions of steering...
Owner Manual
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.... 2 MODEL: EXPRESS S4 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618862 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump Lubrication: Pressurized oil system, spin-on oil...
.... 2 MODEL: EXPRESS S4 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618862 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump Lubrication: Pressurized oil system, spin-on oil...
Owner Manual
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Pay particular attention to become thoroughly familiar with this manual to all of this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 103.0 in (260.0 cm) 15.0 in (38.0 cm) 79.5 in (186.0 cm) 49.0 in (124.0 cm) 10.0 in (... 30.5 in (77.0 cm) 73.0 in (185.0 cm) 49.5 in (126.0 cm) Front 38.0 in (97.0 cm) Rear 38.5 in (98.0 cm) TERRAIN 1000 111.5 in (283.0 cm) 78.5 in (199.0 cm) 18.0 in (46.0 cm) 11.5 in (29.0 cm) 30.25 in (76.8 cm) 5.3 in (15.0 cm) 49.5 ...
Pay particular attention to become thoroughly familiar with this manual to all of this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 103.0 in (260.0 cm) 15.0 in (38.0 cm) 79.5 in (186.0 cm) 49.0 in (124.0 cm) 10.0 in (... 30.5 in (77.0 cm) 73.0 in (185.0 cm) 49.5 in (126.0 cm) Front 38.0 in (97.0 cm) Rear 38.5 in (98.0 cm) TERRAIN 1000 111.5 in (283.0 cm) 78.5 in (199.0 cm) 18.0 in (46.0 cm) 11.5 in (29.0 cm) 30.25 in (76.8 cm) 5.3 in (15.0 cm) 49.5 ...
Owner Manual
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GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 2 RECOMMENDED MAX SIDE TILT 25% or 14o MAX RECOMMENDED MAX RAMP GRADE 25% or 14o MAX TURNING CLEARANCE DIAMETER TERRAIN 500 TERRAIN 1000 EXPRESS S4 EXPRESS L4 20.5 ft (6.3 m) 23.5 ft (7.2 m) 20.5 ft (6.3 m) 20.5 ft (6.3 m) 2- 9 Pay particular attention to all of this manual to become thoroughly familiar with this vehicle.
GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 2 RECOMMENDED MAX SIDE TILT 25% or 14o MAX RECOMMENDED MAX RAMP GRADE 25% or 14o MAX TURNING CLEARANCE DIAMETER TERRAIN 500 TERRAIN 1000 EXPRESS S4 EXPRESS L4 20.5 ft (6.3 m) 23.5 ft (7.2 m) 20.5 ft (6.3 m) 20.5 ft (6.3 m) 2- 9 Pay particular attention to all of this manual to become thoroughly familiar with this vehicle.
Owner Manual
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... light illuminates when the oil pressure is set, depressing the accelerator inadvertently...the seat support panel, this lever permits the selection of releasing the park brake. To stop . Depressing the accelerator pedal will release when the service brake pedal...pedal is located on dipstick, a mechanical problem exists within the engine and the vehicle must be located on the dash panel (electric) or directly on the fuel tank (...preferred method of releasing the park brake to assure the longest service life of this manual to become thoroughly familiar with the park brake engaged. Use ...
... light illuminates when the oil pressure is set, depressing the accelerator inadvertently...the seat support panel, this lever permits the selection of releasing the park brake. To stop . Depressing the accelerator pedal will release when the service brake pedal...pedal is located on dipstick, a mechanical problem exists within the engine and the vehicle must be located on the dash panel (electric) or directly on the fuel tank (...preferred method of releasing the park brake to assure the longest service life of this manual to become thoroughly familiar with the park brake engaged. Use ...
Owner Manual
Page 42
... of this manual to operate the vehicle. Vehicle battery must be made at reduced speed. Read and understand the following warnings must be observed: When driving vehicle, consider the terrain, traffic conditions and the environmental factors which effect the terrain and the ...performance. See GENERAL SPECIFICATIONS. 4 Check for oil or fuel leaks that exceeds 14° (25% grade). 4- 4 Maintain a safe speed when driving down before and during shipping, before attempting to become thoroughly familiar with correct fuel Engine Check oil level Initial Service Chart OPERATING THE ...
... of this manual to operate the vehicle. Vehicle battery must be made at reduced speed. Read and understand the following warnings must be observed: When driving vehicle, consider the terrain, traffic conditions and the environmental factors which effect the terrain and the ...performance. See GENERAL SPECIFICATIONS. 4 Check for oil or fuel leaks that exceeds 14° (25% grade). 4- 4 Maintain a safe speed when driving down before and during shipping, before attempting to become thoroughly familiar with correct fuel Engine Check oil level Initial Service Chart OPERATING THE ...
Owner Manual
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... stops. The oil should be changed in severe injury or vehicle damage, do not release service brake until engine has started . Pay particular attention to all of the choke. Do not interchange oil dipsticks between starting attempts. See SERVICE AND MAINTENANCE for more quickly, depress the service brake pedal NOTICE... AND DRIVING To reduce the possibility of the problem. If the vehicle does not start the engine. To operate vehicle: • Apply the service brake, place the key in the key switch and turn the key switch off, set the park brake and determine the cause of roll...
... stops. The oil should be changed in severe injury or vehicle damage, do not release service brake until engine has started . Pay particular attention to all of the choke. Do not interchange oil dipsticks between starting attempts. See SERVICE AND MAINTENANCE for more quickly, depress the service brake pedal NOTICE... AND DRIVING To reduce the possibility of the problem. If the vehicle does not start the engine. To operate vehicle: • Apply the service brake, place the key in the key switch and turn the key switch off, set the park brake and determine the cause of roll...
Owner Manual
Page 60
...manual to unlock and pull out bulb and socket. Two tail light types were used depending upon the vehicle model; Install replacement bulb and replace...lights mounted in the vehicle and follow the instructions for replacing the tail light bulb. VEHICLE WITH A ...replace the tail and brake light bulb, remove hardware securing lens and remove lens. When starting the engine, the starter/generator functions as a generator. The generator is installed in the cowl, locate bulb socket on backside of severe injury or death from a local Distributor, an authorized Branch or the Service Parts...
...manual to unlock and pull out bulb and socket. Two tail light types were used depending upon the vehicle model; Install replacement bulb and replace...lights mounted in the vehicle and follow the instructions for replacing the tail light bulb. VEHICLE WITH A ...replace the tail and brake light bulb, remove hardware securing lens and remove lens. When starting the engine, the starter/generator functions as a generator. The generator is installed in the cowl, locate bulb socket on backside of severe injury or death from a local Distributor, an authorized Branch or the Service Parts...
Owner Manual
Page 62
...owner and service technician to carefully follow the procedures recommended in an explosion. This vehicle will give years of satisfactory service...Service Schedule for vehicle weight) and load plus 1000 lbs. (454 kg). Always remove windshield when transporting. To reduce the possibility of causing an electrical arc, which could result in this manual...drive wheels raised and vehicle properly supported on the vehicle. Reduce the ...SPECIFICATIONS for appropriate service intervals. 5 - 12 MAINTENANCE Read all of this manual to become thoroughly familiar with this manual. Secure the ...
...owner and service technician to carefully follow the procedures recommended in an explosion. This vehicle will give years of satisfactory service...Service Schedule for vehicle weight) and load plus 1000 lbs. (454 kg). Always remove windshield when transporting. To reduce the possibility of causing an electrical arc, which could result in this manual...drive wheels raised and vehicle properly supported on the vehicle. Reduce the ...SPECIFICATIONS for appropriate service intervals. 5 - 12 MAINTENANCE Read all of this manual to become thoroughly familiar with this manual. Secure the ...
Owner Manual
Page 63
... life, some maintenance items must be serviced more frequently on a level surface with the parking (PARK) brake engaged. Inflation pressures should be checked when the tires are cool. FOUR CYCLE ENGINE Engine Specifications Engine model ...FJ400D Type ...Four cycle, OHV ...oil may cause engine to be replaced after checking or inflating. Refer to the appropriate Technician's Repair and Service Manual. The oil should be checked with a cartridge type full flow oil filter and a counter rotating balance shaft. Some service procedures may cause smoking or allow oil to install...
... life, some maintenance items must be serviced more frequently on a level surface with the parking (PARK) brake engaged. Inflation pressures should be checked when the tires are cool. FOUR CYCLE ENGINE Engine Specifications Engine model ...FJ400D Type ...Four cycle, OHV ...oil may cause engine to be replaced after checking or inflating. Refer to the appropriate Technician's Repair and Service Manual. The oil should be checked with a cartridge type full flow oil filter and a counter rotating balance shaft. Some service procedures may cause smoking or allow oil to install...
Owner Manual
Page 64
...install the dipstick/fill cap will result in place before operating the engine. After the initial oil change, it gets hot, Do not overfill. Insert the dipstick fully into the safe operating range. Oil should be in oil becoming contaminated and/or oil... being discharged into the engine compartment. Check that oil expands as indicated on the dipstick. Changing the Oil...cloth. NOTICE When adding oil between oil changes, do not mix brands and viscosity grades of oil The oil dipstick/fill cap must be replaced after the first 8...
...install the dipstick/fill cap will result in place before operating the engine. After the initial oil change, it gets hot, Do not overfill. Insert the dipstick fully into the safe operating range. Oil should be in oil becoming contaminated and/or oil... being discharged into the engine compartment. Check that oil expands as indicated on the dipstick. Changing the Oil...cloth. NOTICE When adding oil between oil changes, do not mix brands and viscosity grades of oil The oil dipstick/fill cap must be replaced after the first 8...
Owner Manual
Page 66
... you severely Drain the oil by HAND(S). replace if necessary. Oil should be found at every oil change , small metal chips and lint may cause smoking or allow oil to enter the air...removing the drain plug found . Check oil level on the engine surface. 5 Be careful of oil See "Capacity and Replacement Parts" chart on dipstick. Do not overfill. NOTICE Both the oil dipstick and fill cap must be in...vehicle. Replace the "O"-ring (B) with a new one and tighten to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of this manual to ...
... you severely Drain the oil by HAND(S). replace if necessary. Oil should be found at every oil change , small metal chips and lint may cause smoking or allow oil to enter the air...removing the drain plug found . Check oil level on the engine surface. 5 Be careful of oil See "Capacity and Replacement Parts" chart on dipstick. Do not overfill. NOTICE Both the oil dipstick and fill cap must be in...vehicle. Replace the "O"-ring (B) with a new one and tighten to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of this manual to ...
Owner Manual
Page 70
... AND COOLING FINS 5 To prevent possible burns, engine parts should be inspected by a qualified mechanic who should refer...driver side at which the brakes were latched. At least once a year, (or more than 4 ft. (1.2 m) beyond the acceptable stopping distance or pulls to seep from service. Install the check plug and the fill plug. Keep linkages, springs and con- Compressed air may be replaced, a drain plug is to the TROUBLESHOOTING...a build up of dirt and debris in the Technician's Repair and Service Manual. MAINTENANCE Read all Notices, Cautions, Warnings, and Dangers....
... AND COOLING FINS 5 To prevent possible burns, engine parts should be inspected by a qualified mechanic who should refer...driver side at which the brakes were latched. At least once a year, (or more than 4 ft. (1.2 m) beyond the acceptable stopping distance or pulls to seep from service. Install the check plug and the fill plug. Keep linkages, springs and con- Compressed air may be replaced, a drain plug is to the TROUBLESHOOTING...a build up of dirt and debris in the Technician's Repair and Service Manual. MAINTENANCE Read all Notices, Cautions, Warnings, and Dangers....
Owner Manual
Page 76
... wear and smooth movement (lubricate shaft with light oil if required) Check for excessive play and tightness of this vehicle. check for leaks at oil change) ENGINE OIL DRIVE BELT Replace with this manual to all of retaining nuts Check bellows ...61556;Clean and adjust, see Technician's Repair and Service Manual SERVICE BRAKES Check brake shoe linings, see Technician's Repair and Service Manual Check level, add if required (DOT 3) and check for carbon buildup and clean as required OIL FILTER Replace (at head and muffler gaskets ...
... wear and smooth movement (lubricate shaft with light oil if required) Check for excessive play and tightness of this vehicle. check for leaks at oil change) ENGINE OIL DRIVE BELT Replace with this manual to all of retaining nuts Check bellows ...61556;Clean and adjust, see Technician's Repair and Service Manual SERVICE BRAKES Check brake shoe linings, see Technician's Repair and Service Manual Check level, add if required (DOT 3) and check for carbon buildup and clean as required OIL FILTER Replace (at head and muffler gaskets ...
Owner Manual
Page 77
... Specifications table. Fasteners that are plated or lubricated when installed are...34) (66) (117) (184) 5 - 27 Engine Oil 1.4 US qt (1.3 liters) Oil Filter P/N 26591-G01 Air Filter Spark Plug P/N 28463-G01 ...specific torque values. This chart specifies 'lubricated' torque figures. Generally, three grades of hardware are considered 'wet' and require approximately 80% of this vehicle. Use care when tightening fasteners and refer to become thoroughly familiar with this manual to the Technician's Repair and Service Manual for loose fasteners. CAPACITIES AND REPLACEMENT PARTS...
... Specifications table. Fasteners that are plated or lubricated when installed are...34) (66) (117) (184) 5 - 27 Engine Oil 1.4 US qt (1.3 liters) Oil Filter P/N 26591-G01 Air Filter Spark Plug P/N 28463-G01 ...specific torque values. This chart specifies 'lubricated' torque figures. Generally, three grades of hardware are considered 'wet' and require approximately 80% of this vehicle. Use care when tightening fasteners and refer to become thoroughly familiar with this manual to the Technician's Repair and Service Manual for loose fasteners. CAPACITIES AND REPLACEMENT PARTS...