Instruction Manual
Page 3
... ...1 Accessories ...3 Service Information ...4 Repairs ...4 Free Warning Label Replacement ...4 Assembly ...5 Unpacking ...5 Install Accessory Kits ...5 Battery Replacement/Connection ...5 Emissions Information ...6 Operation ...7 Know the Generator ...7 Connection Plugs ...8 How to Use the Generator ...8 Know Generator Limits ...9 Wattage Reference Guide ...9 Before Starting Generator ...10 Starting Pull Start Engines ...11 Starting Electric Start Engines ...11 Manual Start ...12 Generator Shut Down ...12 Low Oil Level Shutdown System ...12 Charging the Battery (electric start units only...
... ...1 Accessories ...3 Service Information ...4 Repairs ...4 Free Warning Label Replacement ...4 Assembly ...5 Unpacking ...5 Install Accessory Kits ...5 Battery Replacement/Connection ...5 Emissions Information ...6 Operation ...7 Know the Generator ...7 Connection Plugs ...8 How to Use the Generator ...8 Know Generator Limits ...9 Wattage Reference Guide ...9 Before Starting Generator ...10 Starting Pull Start Engines ...11 Starting Electric Start Engines ...11 Manual Start ...12 Generator Shut Down ...12 Low Oil Level Shutdown System ...12 Charging the Battery (electric start units only...
Instruction Manual
Page 5
... use OUTSIDE and far away from DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286. 1-888-431-6871. To help you recognize information important to know and understand so that engine driven equipment be installed and is not spark arresting, contact your generator may not be ordered from windows, doors, and vents. 000657 EXHAUST EMISSION CONTROL SYSTEM The...
... use OUTSIDE and far away from DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286. 1-888-431-6871. To help you recognize information important to know and understand so that engine driven equipment be installed and is not spark arresting, contact your generator may not be ordered from windows, doors, and vents. 000657 EXHAUST EMISSION CONTROL SYSTEM The...
Instruction Manual
Page 6
... CONNECTIONS A DOUBLE THROW TRANSFER SWITCH MUST BE INSTALLED. FORNIA LAW REQUIRES ISOLATION OF THE RESIDENCE ELECTRICAL SYSTEM BEFORE CON- NEVER TOUCH A RECEPTACLE OR BARE WIRE. DO NOT PERMIT SMOKING WITHIN 50FT OF THIS GENERATOR SET. MIZE THE RISK OF FIRE FROM SPARKS EMMITTED FROM THE EXHAUST. THE TOTAL LOAD MUST NOT EXCEED THE RATED CAPACITY OF THE GENERA- THE GENERATOR IS GROUNDED...
... CONNECTIONS A DOUBLE THROW TRANSFER SWITCH MUST BE INSTALLED. FORNIA LAW REQUIRES ISOLATION OF THE RESIDENCE ELECTRICAL SYSTEM BEFORE CON- NEVER TOUCH A RECEPTACLE OR BARE WIRE. DO NOT PERMIT SMOKING WITHIN 50FT OF THIS GENERATOR SET. MIZE THE RISK OF FIRE FROM SPARKS EMMITTED FROM THE EXHAUST. THE TOTAL LOAD MUST NOT EXCEED THE RATED CAPACITY OF THE GENERA- THE GENERATOR IS GROUNDED...
Instruction Manual
Page 7
... A BATTERY OR PERFORMING BATTERY SERVICE. Lifting Eye Kit Owner's Manual for purchase from your local dealer or authorized service center. Further, always use cables, chains or straps rated at 2000 lbs. Always make sure that connected devices are available for Portable Generator 3 TION OF THE GENERATOR AT SPEEDS BELOW THE NOMINAL 3600 RPM COULD CAUSE DAMAGE TO THE GENERATOR OR DRIVEN APPARATUS DUE TO LOW VOLTAGE...
... A BATTERY OR PERFORMING BATTERY SERVICE. Lifting Eye Kit Owner's Manual for purchase from your local dealer or authorized service center. Further, always use cables, chains or straps rated at 2000 lbs. Always make sure that connected devices are available for Portable Generator 3 TION OF THE GENERATOR AT SPEEDS BELOW THE NOMINAL 3600 RPM COULD CAUSE DAMAGE TO THE GENERATOR OR DRIVEN APPARATUS DUE TO LOW VOLTAGE...
Instruction Manual
Page 8
... be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts. 000756 Free Warning Label Replacement If your warning labels become illegible or are missing, call 1-888-431-6871 for a free replacement. 4 Owner's Manual for all service calls: Model No. Safety Service Information Please have the following information as shown listed on the data label available for Portable Generator
... be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts. 000756 Free Warning Label Replacement If your warning labels become illegible or are missing, call 1-888-431-6871 for a free replacement. 4 Owner's Manual for all service calls: Model No. Safety Service Information Please have the following information as shown listed on the data label available for Portable Generator
Instruction Manual
Page 9
... (D). Install M8 flange nut (K). Failure to do so could result in the handle assembly (C). 2. Owner's Manual for overthe-road use . Assembly Unpacking • Remove all packaging material. • Remove separate accessory kit box. • Remove generator from carton. Generator 1 Owner's Manual 1 Product Registration Card (English, Spanish, and French) 3 Service and Emissions Warranty 1 Liter SAE 30 Oil 1 Battery Charger (electric start units only) IMPORTANT: Running the generator does not charge battery...
... (D). Install M8 flange nut (K). Failure to do so could result in the handle assembly (C). 2. Owner's Manual for overthe-road use . Assembly Unpacking • Remove all packaging material. • Remove separate accessory kit box. • Remove generator from carton. Generator 1 Owner's Manual 1 Product Registration Card (English, Spanish, and French) 3 Service and Emissions Warranty 1 Liter SAE 30 Oil 1 Battery Charger (electric start units only) IMPORTANT: Running the generator does not charge battery...
Instruction Manual
Page 10
... - Assembly 1. Connect negative (-) battery terminal (A) SECOND. 6. Slide rubber boot over connection hardware. 5. Emissions Information The Environmental Protection Agency and California Air Resource Board for Portable Generator Intake Pipe / Manifold - Fuel Lines - Ignition Module • Exhaust System - Disconnect positive (+) battery terminal SECOND (B). The emission control system includes the following components (if equipped): • Air Induction System - Air Cleaner • Fuel System - Carburetor - Muffler - Disconnect negative (-) battery terminal FIRST (A). 2. Install...
... - Assembly 1. Connect negative (-) battery terminal (A) SECOND. 6. Slide rubber boot over connection hardware. 5. Emissions Information The Environmental Protection Agency and California Air Resource Board for Portable Generator Intake Pipe / Manifold - Fuel Lines - Ignition Module • Exhaust System - Disconnect positive (+) battery terminal SECOND (B). The emission control system includes the following components (if equipped): • Air Induction System - Air Cleaner • Fuel System - Carburetor - Muffler - Disconnect negative (-) battery terminal FIRST (A). 2. Install...
Instruction Manual
Page 11
... ground here. Start/Run/Stop Switch - Quiets the engine. 11. Fuel Shut Off - Runtime Meter - It also provides protection with an integral Ground Fault Circuit Interrupter, complete with a push-to-reset circuit breaker to drain engine oil. 5. Ground the generator to TEST and RESET button (NEMA 5-20R). 2. 120/240 Volt AC, 30 Amp Locking Receptacle - Passes fuel vapors to move handle. 12. Idle Control Switch - Used to protect the battery (electric start models only). Add and check oil here. 14. Gas Cap - Valve...
... ground here. Start/Run/Stop Switch - Quiets the engine. 11. Fuel Shut Off - Runtime Meter - It also provides protection with an integral Ground Fault Circuit Interrupter, complete with a push-to-reset circuit breaker to drain engine oil. 5. Ground the generator to TEST and RESET button (NEMA 5-20R). 2. 120/240 Volt AC, 30 Amp Locking Receptacle - Passes fuel vapors to move handle. 12. Idle Control Switch - Used to protect the battery (electric start models only). Add and check oil here. 14. Gas Cap - Valve...
Instruction Manual
Page 12
... 30 Amp 2-pole toggle switch or two 30 Amp push button to reset (6.5/7.5kW) circuit breaker. ONLY use a battery operated carbon monoxide alarm indoors. The generator MUST be seen or smelled. NEVER use OUTSIDE and far away from open ! The cord set to the plug and to prevent voltage drop and possible overheating of power at 1-888-431-6871. Keep extension cords as short as specified...
... 30 Amp 2-pole toggle switch or two 30 Amp push button to reset (6.5/7.5kW) circuit breaker. ONLY use a battery operated carbon monoxide alarm indoors. The generator MUST be seen or smelled. NEVER use OUTSIDE and far away from open ! The cord set to the plug and to prevent voltage drop and possible overheating of power at 1-888-431-6871. Keep extension cords as short as specified...
Instruction Manual
Page 13
... selecting electrical devices to connect to the generator, proceed as induction types, require about three times more watts of all electrical devices to be con- Figure the watts needed to a building electrical system. Observe the following rules to avoid overloading: • Add up the total wattage of power for starting than the wattage capacity of the generator. • The rated wattage of tools...
... selecting electrical devices to connect to the generator, proceed as induction types, require about three times more watts of all electrical devices to be con- Figure the watts needed to a building electrical system. Observe the following rules to avoid overloading: • Add up the total wattage of power for starting than the wattage capacity of the generator. • The rated wattage of tools...
Instruction Manual
Page 14
... neck.Verify oil level is highly FLAMMABLE and its vapors are as necessary. 6. Do not spill gasoline on a level surface. 2. Always leave room for Portable Generator Fuel requirements are EXPLOSIVE. Do not fill above lip (B). 5. Install fuel cap. 10 Owner's Manual for fuel expansion. Operation Before Starting Generator Add engine oil and gasoline to the generator before using synthetic oil. Proceed as shown. NOTICE: oil fill point. mended type and quantity...
... neck.Verify oil level is highly FLAMMABLE and its vapors are as necessary. 6. Do not spill gasoline on a level surface. 2. Always leave room for Portable Generator Fuel requirements are EXPLOSIVE. Do not fill above lip (B). 5. Install fuel cap. 10 Owner's Manual for fuel expansion. Operation Before Starting Generator Add engine oil and gasoline to the generator before using synthetic oil. Proceed as shown. NOTICE: oil fill point. mended type and quantity...
Instruction Manual
Page 15
... repeat starting the engine. 2. When engine starts, release the switch to evaporate before starting instructions. Never use engine or carburetor cleaner products in equipment and property damage. 1. Press and hold Start/Run/Stop switch in storage. Operation A B B 000400 NOTICE: Allow spilled fuel to the Run position. 6. Acidic gas can attract moisture, which leads to start - Move engine choke knob outward to Run (manual start only). 000787 5. Place generator on a level surface. 3. Turn engine...
... repeat starting the engine. 2. When engine starts, release the switch to evaporate before starting instructions. Never use engine or carburetor cleaner products in equipment and property damage. 1. Press and hold Start/Run/Stop switch in storage. Operation A B B 000400 NOTICE: Allow spilled fuel to the Run position. 6. Acidic gas can attract moisture, which leads to start - Move engine choke knob outward to Run (manual start only). 000787 5. Place generator on a level surface. 3. Turn engine...
Instruction Manual
Page 16
...) WARNING Explosion. Pull rapidly up and away to crank the engine, plug in the 12V charger included in a dry location. 1. Close fuel valve. Charging the Battery (electric start engine. 3. NOTICE: Do not use . WARNING Risk of fuel. Wear protective gear when working with a low oil level sensor that receptacle is lost. Plug charger into 120 Volt AC wall outlet. 2. If the battery is discharged. Use one charge. Follow the same choke sequence.
...) WARNING Explosion. Pull rapidly up and away to crank the engine, plug in the 12V charger included in a dry location. 1. Close fuel valve. Charging the Battery (electric start engine. 3. NOTICE: Do not use . WARNING Risk of fuel. Wear protective gear when working with a low oil level sensor that receptacle is lost. Plug charger into 120 Volt AC wall outlet. 2. If the battery is discharged. Use one charge. Follow the same choke sequence.
Instruction Manual
Page 17
...; C (60° F) ambient temperature. See a qualified dealer for Portable Generator 13 To receive full warranty value, operator must maintain generator as instructed in Before Starting Generator 1.0 Liters (1.06 qt.) 10.5 Hours 12 VDC, 10 Amp Hour Owner's Manual for service. X rior Surfaces Check X Engine Oil Level Change Engine Oil * X X Clean/ Replace Air Filter ** X X Replace X Spark Plug Check/ X Adjust Valve Clearance *** * Change engine oil after first 50 hours of operation. C (104 Deg. F). NOTICE: Call 1-888-431-6871 with...
...; C (60° F) ambient temperature. See a qualified dealer for Portable Generator 13 To receive full warranty value, operator must maintain generator as instructed in Before Starting Generator 1.0 Liters (1.06 qt.) 10.5 Hours 12 VDC, 10 Amp Hour Owner's Manual for service. X rior Surfaces Check X Engine Oil Level Change Engine Oil * X X Clean/ Replace Air Filter ** X X Replace X Spark Plug Check/ X Adjust Valve Clearance *** * Change engine oil after first 50 hours of operation. C (104 Deg. F). NOTICE: Call 1-888-431-6871 with...
Instruction Manual
Page 18
... attempt to crank or start at any object through cooling air slots, some water will decrease insulation resistance of engine oil can cause improper operation and equipment damage. Return used to clean generator. Change oil while engine is within safe operating range as shown. Remove oil drain plug and drain oil completely into filler neck. Install oil drain plug and tighten securely. 14 Owner's Manual for engine break-in before using generator under extreme, dirty...
... attempt to crank or start at any object through cooling air slots, some water will decrease insulation resistance of engine oil can cause improper operation and equipment damage. Return used to clean generator. Change oil while engine is within safe operating range as shown. Remove oil drain plug and drain oil completely into filler neck. Install oil drain plug and tighten securely. 14 Owner's Manual for engine break-in before using generator under extreme, dirty...
Instruction Manual
Page 19
...some charge when not in clean cloth (DO NOT TWIST). 3. Clean area around spark plug. 2. tions. 000224 A 3. Disconnect negative (-) battery terminal FIRST (A). 2. Install hold down bracket and tighten. 4. Use ONLY recommended replacement plug. Slide rubber boot over connection hardware. 5. Owner's Manual for prolonged periods of operation. Battery Replacement/Connection The battery shipped with a dirty air filter. Disconnect the negative battery cable, then the posi- B 000809 A Service Spark Plug To service spark plug: 1. Connect positive (+) battery terminal...
...some charge when not in clean cloth (DO NOT TWIST). 3. Clean area around spark plug. 2. tions. 000224 A 3. Disconnect negative (-) battery terminal FIRST (A). 2. Install hold down bracket and tighten. 4. Use ONLY recommended replacement plug. Slide rubber boot over connection hardware. 5. Owner's Manual for prolonged periods of operation. Battery Replacement/Connection The battery shipped with a dirty air filter. Disconnect the negative battery cable, then the posi- B 000809 A Service Spark Plug To service spark plug: 1. Connect positive (+) battery terminal...
Instruction Manual
Page 20
... dry area. • Always store generator and fuel away from spark plug hole when cranking engine. tion sources. Prepare Fuel System/Engine for Storage Fuel stored over 30 days can be drained into cylinder. Run engine for Portable Generator Adequately prepared fuel can go bad and damage fuel system components. Pull recoil slowly until it must be stored up to 24 months. Change engine oil. 2. Pull starter recoil several...
... dry area. • Always store generator and fuel away from spark plug hole when cranking engine. tion sources. Prepare Fuel System/Engine for Storage Fuel stored over 30 days can be drained into cylinder. Run engine for Portable Generator Adequately prepared fuel can go bad and damage fuel system components. Pull recoil slowly until it must be stored up to 24 months. Change engine oil. 2. Pull starter recoil several...
Instruction Manual
Page 21
...Check and repair. 3. Engine runs well at no choke position. 9. Shorted generator circuit. 1. Fuel shut-off ON. 2. Low oil level. 10. Excessive rich fuel mixture. 11. Clean or replace air filter. 3. Drain fuel tank and fill with fresh fuel. 8. Out of fuel. 4. Fault in a connected load. 2. Fill fuel tank. 2. Fill crankcase to spark plug. 6. Contact Independent Authorized Service Dealer. Choke is OFF. 2. Contact Independent Authorized Service Dealer. CAUSE 1. Poor connection or defective cord set. 3. Dirty air filter. 3. Spark plug wire not connected to...
...Check and repair. 3. Engine runs well at no choke position. 9. Shorted generator circuit. 1. Fuel shut-off ON. 2. Low oil level. 10. Excessive rich fuel mixture. 11. Clean or replace air filter. 3. Drain fuel tank and fill with fresh fuel. 8. Out of fuel. 4. Fault in a connected load. 2. Fill fuel tank. 2. Fill crankcase to spark plug. 6. Contact Independent Authorized Service Dealer. Choke is OFF. 2. Contact Independent Authorized Service Dealer. CAUSE 1. Poor connection or defective cord set. 3. Dirty air filter. 3. Spark plug wire not connected to...
Parts Manual
Page 3
... HOUR METER 1 RECEPTACLE GFCI 2 IDLE SPEED SWITCH 1 ENGINE SWITCH 1 RECEPTACLE COVER 2 NUT (M8) 4 BOLT (M6X12) 1 HANDLE PLUG 2 HANDLE 1 SNAP BUTTON 1 HANDLE BRACKET 1 BOLT (M8X45) 5 CARRIAGE HEAD BOLT 2 (M8X46) FRAME PMS159C 1 NUT (M8) 15 NUT (M10X1.25) 4 RUBBER VIBRATION 4 MOUNT BENT FOOT FRAME 2 RUBBER FOOT 2 SOCKET HEAD CAP 2 SCREW (M3X10) AXLE PIN 2 BOLT (M6X28) 2 WHEEL 2 COTTER PIN 2 Portable Generator Parts Manual Item...
... HOUR METER 1 RECEPTACLE GFCI 2 IDLE SPEED SWITCH 1 ENGINE SWITCH 1 RECEPTACLE COVER 2 NUT (M8) 4 BOLT (M6X12) 1 HANDLE PLUG 2 HANDLE 1 SNAP BUTTON 1 HANDLE BRACKET 1 BOLT (M8X45) 5 CARRIAGE HEAD BOLT 2 (M8X46) FRAME PMS159C 1 NUT (M8) 15 NUT (M10X1.25) 4 RUBBER VIBRATION 4 MOUNT BENT FOOT FRAME 2 RUBBER FOOT 2 SOCKET HEAD CAP 2 SCREW (M3X10) AXLE PIN 2 BOLT (M6X28) 2 WHEEL 2 COTTER PIN 2 Portable Generator Parts Manual Item...
Parts Manual
Page 4
... to change without prior written consent from DeWalt. CLAMP 1 PREFORMED HOSE 1 CARBON CANISTER 1 CANISTER BRACKET 1 LIMIT BOARD 1 CANISTER BRACKET 1 BOLT (M6X12) 4 FUEL HOSE (9.6X65) 1 FUEL FILTER 1 FUEL HOSE (9.6X80) 1 HOSE CLAMP 4 389CC ENGINE G390FA 1 TWO HEAD BOLT 1 SENSOR COVER 1 EXHAUST MANIFOLD 1 NUT (M8) 2 CYLINDER EXHAUST 1 GASKET AIR CLEANER 1 BRACKET DUST COVER 1 BOLT (M5X10) 1 STRAP 2 NOTE: To order replacement engine parts, see manual...
... to change without prior written consent from DeWalt. CLAMP 1 PREFORMED HOSE 1 CARBON CANISTER 1 CANISTER BRACKET 1 LIMIT BOARD 1 CANISTER BRACKET 1 BOLT (M6X12) 4 FUEL HOSE (9.6X65) 1 FUEL FILTER 1 FUEL HOSE (9.6X80) 1 HOSE CLAMP 4 389CC ENGINE G390FA 1 TWO HEAD BOLT 1 SENSOR COVER 1 EXHAUST MANIFOLD 1 NUT (M8) 2 CYLINDER EXHAUST 1 GASKET AIR CLEANER 1 BRACKET DUST COVER 1 BOLT (M5X10) 1 STRAP 2 NOTE: To order replacement engine parts, see manual...