Instruction Manual
Page 1
Box 158, 626 Hanover Pike, Hampstead, MD 21074 Copyright © 1996 Printed in Italy (MAY96-1) Form No. 154716 DEWALT Industrial Tool Company, P.O.
Box 158, 626 Hanover Pike, Hampstead, MD 21074 Copyright © 1996 Printed in Italy (MAY96-1) Form No. 154716 DEWALT Industrial Tool Company, P.O.
Instruction Manual
Page 3
...'t expose power tools to carry the tools or pull the plug from heat, oil, sharp edges or moving parts. These cords are equipped with grounded surfaces such as in any way. Replace damaged cords immediately. Never use an outdoor extension cord marked "W-A" or "W." SAVE THESE INSTRUCTIONS WORK AREA • Keep your body is an increased risk of electric shock. • When operating a power tool outside, use the cord to...
...'t expose power tools to carry the tools or pull the plug from heat, oil, sharp edges or moving parts. These cords are equipped with grounded surfaces such as in any way. Replace damaged cords immediately. Never use an outdoor extension cord marked "W-A" or "W." SAVE THESE INSTRUCTIONS WORK AREA • Keep your body is an increased risk of electric shock. • When operating a power tool outside, use the cord to...
Instruction Manual
Page 4
... parts, breakage of parts, and any adjustments, changing accessories, or storing the tool. The following table shows the correct size to a loss of children and other condition that may lead to use the next heavier gage. The smaller the gage number, the heavier the cord. Such preventative safety measures reduce the risk of Cord in doubt, use depending on another tool. 1 Properly maintained tools, with the switch...
... parts, breakage of parts, and any adjustments, changing accessories, or storing the tool. The following table shows the correct size to a loss of children and other condition that may lead to use the next heavier gage. The smaller the gage number, the heavier the cord. Such preventative safety measures reduce the risk of Cord in doubt, use depending on another tool. 1 Properly maintained tools, with the switch...
Instruction Manual
Page 5
... safety alert symbol Motor Be sure your power supply agrees with a "live " and shock the operator. • Keep handles dry, clean, free from oil and grease. Additional Safety Rules • Hold tool by qualified repair personnel. Insert the round shank of electric shock or injury. Your router has a unique locking system for retaining the bit. Service or maintenance performed by depressing the spindle lock button, while firmly tightening the collet nut with direct...
... safety alert symbol Motor Be sure your power supply agrees with a "live " and shock the operator. • Keep handles dry, clean, free from oil and grease. Additional Safety Rules • Hold tool by qualified repair personnel. Insert the round shank of electric shock or injury. Your router has a unique locking system for retaining the bit. Service or maintenance performed by depressing the spindle lock button, while firmly tightening the collet nut with direct...
Instruction Manual
Page 6
... the bit can't be necessary to remove the collet from the bottom of the router. FIG. 2 PLASTIC CAP FIG. 4 FINE ADJUSTMENT KNOB 0. 0.6 PLUNGE LOCK 3/4 5/8 HANDLE DEPTH STOP LOCKING BOLT English 1/2 TABS FIG. 3 SPEED CONTROL DIAL collet nut will turn approximately 3/4 of Cut QUICK ADJUSTMENT USING RACK AND PINION HEIGHT ADJUSTMENT (FIG. 4) 1) UNPLUG THE ROUTER. NOTE: Your router is equipped with dust extraction. See Table A for small diameter cutters. To re-install the...
... the bit can't be necessary to remove the collet from the bottom of the router. FIG. 2 PLASTIC CAP FIG. 4 FINE ADJUSTMENT KNOB 0. 0.6 PLUNGE LOCK 3/4 5/8 HANDLE DEPTH STOP LOCKING BOLT English 1/2 TABS FIG. 3 SPEED CONTROL DIAL collet nut will turn approximately 3/4 of Cut QUICK ADJUSTMENT USING RACK AND PINION HEIGHT ADJUSTMENT (FIG. 4) 1) UNPLUG THE ROUTER. NOTE: Your router is equipped with dust extraction. See Table A for small diameter cutters. To re-install the...
Instruction Manual
Page 7
... screws. Graduations are on , squeeze the trigger, press the thumb lock forward and release the trigger. FIG. 5 3/4 5/8 REVOLVER DEPTH STOP 1/2 FIG. 6 FINE ADJUSTMENT KNOB FIG. 7 THUMB LOCK TRIGGER 0. 0.6 PRESS TO LOCK ON 4 The adjustment range is useful for deep cuts, performed in contact with the workpiece 4) Tighten the plunge lock handle by turning it hits the revolver depth stop (Fig. 5). 6) Set the quick adjuster to zero using a depth template, or if the depth of cut needs readjustment. 1) Adjust the depth...
... screws. Graduations are on , squeeze the trigger, press the thumb lock forward and release the trigger. FIG. 5 3/4 5/8 REVOLVER DEPTH STOP 1/2 FIG. 6 FINE ADJUSTMENT KNOB FIG. 7 THUMB LOCK TRIGGER 0. 0.6 PRESS TO LOCK ON 4 The adjustment range is useful for deep cuts, performed in contact with the workpiece 4) Tighten the plunge lock handle by turning it hits the revolver depth stop (Fig. 5). 6) Set the quick adjuster to zero using a depth template, or if the depth of cut needs readjustment. 1) Adjust the depth...
Instruction Manual
Page 8
..., insert the dust extraction hose adapter into the workpiece. (DO NOT JAM THE ROUTER DOWN). The vacuum hose and power cord must also be cutting. Operation After setting the cutting depth as described, locate the router such that the bit is directly over the place you have finished routing, loosen the plunge lock and let the spring lift the router directly out of the workpiece. When the tool reaches the pre-set depth, tighten...
..., insert the dust extraction hose adapter into the workpiece. (DO NOT JAM THE ROUTER DOWN). The vacuum hose and power cord must also be cutting. Operation After setting the cutting depth as described, locate the router such that the bit is directly over the place you have finished routing, loosen the plunge lock and let the spring lift the router directly out of the workpiece. When the tool reaches the pre-set depth, tighten...
Instruction Manual
Page 9
... be removed. 4. In addition to provide warranty repairs for your model. Please return the complete unit, transportation prepaid. See 'Tools-Electric' -Yellow Pages- The guard is in place over the dust extraction port if you may be hazardous. NOTE: Use only a DRY cloth to plunge cut through the plastic guard. Recommended accessories for use with the Industrial Tool Division of Black & Decker to the warranty, DeWalt tools...
... be removed. 4. In addition to provide warranty repairs for your model. Please return the complete unit, transportation prepaid. See 'Tools-Electric' -Yellow Pages- The guard is in place over the dust extraction port if you may be hazardous. NOTE: Use only a DRY cloth to plunge cut through the plastic guard. Recommended accessories for use with the Industrial Tool Division of Black & Decker to the warranty, DeWalt tools...
Instruction Manual
Page 10
... the motor and gives you load the router, the selected cutting speed does not slow down during normal use. Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Setting 1 8,000 rpm - - O - - - X Setting 2 12,000 rpm - - This table can serve only as you a consistent finish to 24,000 rpm) rotate the speed control wheel shown...
... the motor and gives you load the router, the selected cutting speed does not slow down during normal use. Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Small (1/2") Medium (1/2"-1 1/8") Large (over-1 1/8") Setting 1 8,000 rpm - - O - - - X Setting 2 12,000 rpm - - This table can serve only as you a consistent finish to 24,000 rpm) rotate the speed control wheel shown...
Parts Diagram
Page 2
...-10 326845-00 329016-00 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired MOTORASSY. 1 FIELD 1 SWITCH,ON/OFF 1 MODULE,ELECTRON 1 CORD/10FT/16-2 1 BRUSH 2 SCREW 2 CAP,END 1 ADAPTOR 1 CAP 1 BELLOWS 1 SPRING 1 CLIP 1 CLIP 1 HOLDER,CHOKE 2 SPRING,BRUSH 2 IDENT.LABEL 1 SCREW 9 MAGNET 1 HOUSING,MOTOR 1 CORDPROTECTOR 1 CORDCLAMP 1 SCREW 6 COVER,SWITCH 1 SCREW 2 WASHER,SPRING 1 GUIDE 1 COPYRIGHT©2005.All...
...-10 326845-00 329016-00 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired MOTORASSY. 1 FIELD 1 SWITCH,ON/OFF 1 MODULE,ELECTRON 1 CORD/10FT/16-2 1 BRUSH 2 SCREW 2 CAP,END 1 ADAPTOR 1 CAP 1 BELLOWS 1 SPRING 1 CLIP 1 CLIP 1 HOLDER,CHOKE 2 SPRING,BRUSH 2 IDENT.LABEL 1 SCREW 9 MAGNET 1 HOUSING,MOTOR 1 CORDPROTECTOR 1 CORDCLAMP 1 SCREW 6 COVER,SWITCH 1 SCREW 2 WASHER,SPRING 1 GUIDE 1 COPYRIGHT©2005.All...
Parts Diagram
Page 3
...-00 949726-05 326573-01 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired SPRING 1 BEARING 1 BAFFLE,FAN 1 SPNDLE.LOCKASY 1 NoLongerAvailable 3 ADJUSTER 1 SCALE 1 WASHER 1 SPRING 1 RACK&PINION 1 INSERT 1 HOUSING,LOWER 1 CLAMP 1 BALLBEARING 1 SCREW 2 GUIDE 1 RING,LOCKING 1 COLLET&NUT 1 GUARD,DUST 1 CAP 1 HANDLEASY.HALF 1 SPRING 1 ACTUATOR 1 TRIGGER 1 LEVER 1 NUT 1 SCREW,WING 1 COPYRIGHT©2005...
...-00 949726-05 326573-01 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired SPRING 1 BEARING 1 BAFFLE,FAN 1 SPNDLE.LOCKASY 1 NoLongerAvailable 3 ADJUSTER 1 SCALE 1 WASHER 1 SPRING 1 RACK&PINION 1 INSERT 1 HOUSING,LOWER 1 CLAMP 1 BALLBEARING 1 SCREW 2 GUIDE 1 RING,LOCKING 1 COLLET&NUT 1 GUARD,DUST 1 CAP 1 HANDLEASY.HALF 1 SPRING 1 ACTUATOR 1 TRIGGER 1 LEVER 1 NUT 1 SCREW,WING 1 COPYRIGHT©2005...
Parts Diagram
Page 4
Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired SPRING 1 BASEPLATE 1 SCREW 1 WASHER,SPRING 1 NoLongerAvailable 1 SCREW 1 SCREW 1 NUT,HEX 3 TURRET 1 BALL 1 BASE,SUB 1 CIRCLIP 1 SCREW,M4X0.7 7 NoLongerAvailable 1 ADAPTOR 1 SCREW 2 KNOB 1 HANDLE,CVR.HALF 1 SCREW 4 SPRING 1 RING,O 1 SPRING 1 COLLET&NUT 1 ADAPTOR,VACUUM 1 RATINGPLATE 1 WARNINGLABEL 1 GUIDE 1 COPYRIGHT©2005.AllRightsReserved. Page3 ItemNumber 58 59 60 61 62 63...
Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired SPRING 1 BASEPLATE 1 SCREW 1 WASHER,SPRING 1 NoLongerAvailable 1 SCREW 1 SCREW 1 NUT,HEX 3 TURRET 1 BALL 1 BASE,SUB 1 CIRCLIP 1 SCREW,M4X0.7 7 NoLongerAvailable 1 ADAPTOR 1 SCREW 2 KNOB 1 HANDLE,CVR.HALF 1 SCREW 4 SPRING 1 RING,O 1 SPRING 1 COLLET&NUT 1 ADAPTOR,VACUUM 1 RATINGPLATE 1 WARNINGLABEL 1 GUIDE 1 COPYRIGHT©2005.AllRightsReserved. Page3 ItemNumber 58 59 60 61 62 63...
Parts Diagram
Page 5
Page4 Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired PIN 1 GUIDE 1 ROUTEREDGEGUIDE 1 NoLongerAvailable 1 KITBOX 1 COPYRIGHT©2005.AllRightsReserved. ItemNumber 836 836 856 857 861 PartNumber 559585-97 559585-96 DW6913 000000-00 578772-53 Parts List for currentpartsinformation.
Page4 Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DW621 Type 1 Description QtyRequired PIN 1 GUIDE 1 ROUTEREDGEGUIDE 1 NoLongerAvailable 1 KITBOX 1 COPYRIGHT©2005.AllRightsReserved. ItemNumber 836 836 856 857 861 PartNumber 559585-97 559585-96 DW6913 000000-00 578772-53 Parts List for currentpartsinformation.