Motor Locks - English
Page 2
...is causing the moving and fixed knife. Needle hitting needle plate o Adjust the alignment of the hole in the needle plate. Needle hit the hoop while sewing o Loosen the needle holding setscrew of the needle that is out of moving it back into position with needle and retighten screws. o...presser foot so that is not at proper position o Remove needle plate and check position of position try manually moving knife. Remove hoop from hoop with the hole in the hoop. Page 2 of thread is behind the moving knife not to be able to bring the needle up behind the moving knife ...
...is causing the moving and fixed knife. Needle hitting needle plate o Adjust the alignment of the hole in the needle plate. Needle hit the hoop while sewing o Loosen the needle holding setscrew of the needle that is out of moving it back into position with needle and retighten screws. o...presser foot so that is not at proper position o Remove needle plate and check position of position try manually moving knife. Remove hoop from hoop with the hole in the hoop. Page 2 of thread is behind the moving knife not to be able to bring the needle up behind the moving knife ...
Upper Thread Breaks - English
Page 1
... sliding surface of the rotary hook o Smooth scratches or replace rotary hook • Poor quality thread o Replace thread • Fabric is not taut in the hoop o Re-hoop garment
... sliding surface of the rotary hook o Smooth scratches or replace rotary hook • Poor quality thread o Replace thread • Fabric is not taut in the hoop o Re-hoop garment
Quick Reference Guide - English
Page 2
... at the display below, do the following. To select which option you wish to change . CLEAR END Press CLEAR to toggle between sewing position and hoop feed position MOVING THE NEEDLE CASE NEEDLE SELECT To enter the NEEDLE SELECT mode To move the needle case left and right. S R_St Co. # #... gray 4 # box To move by color changes either FORWARD or BACK in design 1 Press "#" again to display a "C" in 6 # the gray box SETTING HOOP FEED POSITION HOOP FEED Press HOOP FEED to move BACK only to the first stitch of the option you choose END BSTART To EXIT the edit mode To return...
... at the display below, do the following. To select which option you wish to change . CLEAR END Press CLEAR to toggle between sewing position and hoop feed position MOVING THE NEEDLE CASE NEEDLE SELECT To enter the NEEDLE SELECT mode To move the needle case left and right. S R_St Co. # #... gray 4 # box To move by color changes either FORWARD or BACK in design 1 Press "#" again to display a "C" in 6 # the gray box SETTING HOOP FEED POSITION HOOP FEED Press HOOP FEED to move BACK only to the first stitch of the option you choose END BSTART To EXIT the edit mode To return...
Parts Manual - English
Page 72
M 4, 7 i'• P 3 v 7: _ Magnet clamp -e-c-- clan*J11 / For supply> • ".:/v ';;3.57/serew 3.57 • 11- 7 I . 7'7 7 , HA:, si Embroidery hoop (HA) assembly 128 X 162 S31172-001 ------ f---:-.27 7 3X67 :-: Hoop 3 X6 assembly 60X86 S09848-001 43x118.5 157340-101 0 7 '.1 .1 7 77 1:.: 120X 135 S32220-001 Hoop assembly for thick materials •:, S' :I - 3.57/NutM3.57 121765-001 021670-202 - 65 -
M 4, 7 i'• P 3 v 7: _ Magnet clamp -e-c-- clan*J11 / For supply> • ".:/v ';;3.57/serew 3.57 • 11- 7 I . 7'7 7 , HA:, si Embroidery hoop (HA) assembly 128 X 162 S31172-001 ------ f---:-.27 7 3X67 :-: Hoop 3 X6 assembly 60X86 S09848-001 43x118.5 157340-101 0 7 '.1 .1 7 77 1:.: 120X 135 S32220-001 Hoop assembly for thick materials •:, S' :I - 3.57/NutM3.57 121765-001 021670-202 - 65 -
Service Manual
Page 5
.... (synchronize) functions 64 5-6-2. Travel function 65 5-6-3. M mot. (motor) function 68 5-6-7. Adjusting cap frame overtravel sensor (X direction) 80 ■ BAS-412A 81 5-9-3. Adjusting the flat hoop stoppers (only possible in flat mode) 83 ■ BAS-401 • 416A • BES-1210AC 84 5-9-5. Machine head 87 6-2. Replacing the power supply circuit board 94 7-5. LCD module...
.... (synchronize) functions 64 5-6-2. Travel function 65 5-6-3. M mot. (motor) function 68 5-6-7. Adjusting cap frame overtravel sensor (X direction) 80 ■ BAS-412A 81 5-9-3. Adjusting the flat hoop stoppers (only possible in flat mode) 83 ■ BAS-401 • 416A • BES-1210AC 84 5-9-5. Machine head 87 6-2. Replacing the power supply circuit board 94 7-5. LCD module...
Service Manual
Page 61
... are set on the XY drive, and the positions of the flat hoop stoppers. When either the t> or key is only available in order to a black circle. Ov. Sensor = 0 -> Length = 077.1 mm Press the «> or key. BAS-401.412A 416A BES-1210AC 54 5-3-2. This function is pressed, the... hoop will be moved, and the display on the left stoppers on the display will be moved for the predetermined amount...
... are set on the XY drive, and the positions of the flat hoop stoppers. When either the t> or key is only available in order to a black circle. Ov. Sensor = 0 -> Length = 077.1 mm Press the «> or key. BAS-401.412A 416A BES-1210AC 54 5-3-2. This function is pressed, the... hoop will be moved, and the display on the left stoppers on the display will be moved for the predetermined amount...
Service Manual
Page 62
..., and the display on the memory expansion board. When the key is selected, checking will appear during checking but this function is pressed again, the hoop will appear. If the memory expansion board is used to a black circle at the *** position. Checking results [When all static RAM chips (No. 1-6)... chips (No. 1-6) on the left will be deleted. The sewing data registered in the memory will be moved to the test mode menu. 55 BAS-401 - 412A - 416A ES-1210AC OV. Press the key to return to the home position, and the initial menu will be indicated at the...
..., and the display on the memory expansion board. When the key is selected, checking will appear during checking but this function is pressed again, the hoop will appear. If the memory expansion board is used to a black circle at the *** position. Checking results [When all static RAM chips (No. 1-6)... chips (No. 1-6) on the left will be deleted. The sewing data registered in the memory will be moved to the test mode menu. 55 BAS-401 - 412A - 416A ES-1210AC OV. Press the key to return to the home position, and the initial menu will be indicated at the...
Service Manual
Page 64
... check the following: • Needle bar case position signal ROT • Cap frame switch SPortA Check MSB0000 *0*LSB 1 I' Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is displayed. 57 BAS-401 . 412A. 416A BES-1210AC Port_ Check V* 4 MSB ******** LSB Port name Speed level (0, 1, 2, 3, 4, or 5) will alternate between 1 and 0 along with a beep...
... check the following: • Needle bar case position signal ROT • Cap frame switch SPortA Check MSB0000 *0*LSB 1 I' Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is displayed. 57 BAS-401 . 412A. 416A BES-1210AC Port_ Check V* 4 MSB ******** LSB Port name Speed level (0, 1, 2, 3, 4, or 5) will alternate between 1 and 0 along with a beep...
Service Manual
Page 72
...value for length on the rear Where there is only available in flat mode. Travel function • This is pressed, the hoop will be moved in order to hit the flat hoop stopers. The hoop will be moved for the predetermined amount from the home position in the direction of the flat... IP. -X limit 77.1 mm Wide cap frame fixed movement amount 182.1 mm 182.1 mm Press the or key. The sensor signal does not change . 65 BAS-401 412A- 416A- Press the or key. SNR Length = 077.1 mm 2. E- OVTR. SNR 1. This function is an approx. 1 mm V -Y limit 105.5 mm clearance ...
...value for length on the rear Where there is only available in flat mode. Travel function • This is pressed, the hoop will be moved in order to hit the flat hoop stopers. The hoop will be moved for the predetermined amount from the home position in the direction of the flat... IP. -X limit 77.1 mm Wide cap frame fixed movement amount 182.1 mm 182.1 mm Press the or key. The sensor signal does not change . 65 BAS-401 412A- 416A- Press the or key. SNR Length = 077.1 mm 2. E- OVTR. SNR 1. This function is an approx. 1 mm V -Y limit 105.5 mm clearance ...
Service Manual
Page 73
...] Number for static RAM for which something is selected, checking will appear. 1 Checking results [When all static RAM chips (No. 1-6) are normal] -/ Memory Error! The hoop will be moved to the home position, and the test mode menu will be indicated at the specified position. 4. Checking Memory Memory Complete! F- Ov. The... will start, and the display on the memory expansion board. When the key is used to the test mode menu. This is pressed again, the hoop will be moved to the home position, and the initial menu will be deleted. Press the key...
...] Number for static RAM for which something is selected, checking will appear. 1 Checking results [When all static RAM chips (No. 1-6) are normal] -/ Memory Error! The hoop will be moved to the home position, and the test mode menu will be indicated at the specified position. 4. Checking Memory Memory Complete! F- Ov. The... will start, and the display on the memory expansion board. When the key is used to the test mode menu. This is pressed again, the hoop will be moved to the home position, and the initial menu will be deleted. Press the key...
Service Manual
Page 74
Key Thread trimming Hoop feed Needle set Needle select A V Function Sets thread trimmer solenoid on each to ON for 2 seconds, then turns off Sets wiper solenoid on each to the test mode menu. 67 BAS-401 - 412A 416A BES-1210AC Sets jump solenoid on the main circuit board and the CPU of the...
Key Thread trimming Hoop feed Needle set Needle select A V Function Sets thread trimmer solenoid on each to ON for 2 seconds, then turns off Sets wiper solenoid on each to the test mode menu. 67 BAS-401 - 412A 416A BES-1210AC Sets jump solenoid on the main circuit board and the CPU of the...
Service Manual
Page 76
... board. • This is used to check. Input port level 1 = H level 0=Llevel Each time the sensor or switch setting is pressed. Selection key Thread trimming Hoop feed Needle set Needle select Thread sensor Port name S_PORTA S _ PORTB Details Input signal level for portA on 1O circuit board Input signal level for... are indicated with a beep. 1. Press the key to return to the port selection menu. 2. 5-6-7. Press the key to return to the test mode menu. 69 BAS-401 412A - 416A BES-1210AC
... board. • This is used to check. Input port level 1 = H level 0=Llevel Each time the sensor or switch setting is pressed. Selection key Thread trimming Hoop feed Needle set Needle select Thread sensor Port name S_PORTA S _ PORTB Details Input signal level for portA on 1O circuit board Input signal level for... are indicated with a beep. 1. Press the key to return to the port selection menu. 2. 5-6-7. Press the key to return to the test mode menu. 69 BAS-401 412A - 416A BES-1210AC
Service Manual
Page 77
... (1 = OFF, 0 = ON) Timing pulse (1 and 0 are alternated between every pulse.) Needle down signal (1 = ON, 0 = OFF) BAS-401 •412A • 416A • BES-1210AC 70 S _ Port _A Check MSB 00001*0* LSB It Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is used to check the following : • Needle bar case position...
... (1 = OFF, 0 = ON) Timing pulse (1 and 0 are alternated between every pulse.) Needle down signal (1 = ON, 0 = OFF) BAS-401 •412A • 416A • BES-1210AC 70 S _ Port _A Check MSB 00001*0* LSB It Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is used to check the following : • Needle bar case position...
Service Manual
Page 82
...176; - 112.5°, a correctly adjusted stop signal circle should output the following: • Stop position signal (5) mark will beep. 75 BAS-401 - 412A -416A- Turn on the belt cover to page 62). Stop position signal When the pulley is in the test mode.) ...Sync T=0(6:•=:0:5=0 1. Adjusting the stop position, and synchronize hoop motion. When the machine is emergency stopped during sewing or it . T: timing pulse Stop position signal D: Synchronize signal 5: Stop position signal ...
...176; - 112.5°, a correctly adjusted stop signal circle should output the following: • Stop position signal (5) mark will beep. 75 BAS-401 - 412A -416A- Turn on the belt cover to page 62). Stop position signal When the pulley is in the test mode.) ...Sync T=0(6:•=:0:5=0 1. Adjusting the stop position, and synchronize hoop motion. When the machine is emergency stopped during sewing or it . T: timing pulse Stop position signal D: Synchronize signal 5: Stop position signal ...
Service Manual
Page 87
Consult with your dealer. Adjusting the overtravel sensor and flat hoop stopper using the home position plate • The sensor and stoppers are used for checking sewing area during sewing and for mechanism protection. 5-9-1. NOTE The ...). NOTE Be sure to remove the presser foot. 0 Uri Attach the home position plate (536461-001) to the carriage. 5-9. Cap frame overtravel sensor and flat hoop stopper positions. 5-9-2. home position Plate BAS-401 412A • 416A • BES-1210AC 80
Consult with your dealer. Adjusting the overtravel sensor and flat hoop stopper using the home position plate • The sensor and stoppers are used for checking sewing area during sewing and for mechanism protection. 5-9-1. NOTE The ...). NOTE Be sure to remove the presser foot. 0 Uri Attach the home position plate (536461-001) to the carriage. 5-9. Cap frame overtravel sensor and flat hoop stopper positions. 5-9-2. home position Plate BAS-401 412A • 416A • BES-1210AC 80
Service Manual
Page 90
... < ♦ > key, the carriage will be lowered. Sensor = O > Length = 197.5 mm 1. Press the key. Do not change this clearance. 83 BAS-401 - 412A • 416A BES-1210AC Adjust the right and left stoppers so that there is a reference point for the X- The presser shaft will be... raised, the home position plate will be lowered. 2. and Ycarriages. Adjusting the flat hoop stoppers (only possible in it is almost aligned with the carriage. 5-9-4. The presser shaft will be raised, the home position plate will be moved...
... < ♦ > key, the carriage will be lowered. Sensor = O > Length = 197.5 mm 1. Press the key. Do not change this clearance. 83 BAS-401 - 412A • 416A BES-1210AC Adjust the right and left stoppers so that there is a reference point for the X- The presser shaft will be... raised, the home position plate will be lowered. 2. and Ycarriages. Adjusting the flat hoop stoppers (only possible in it is almost aligned with the carriage. 5-9-4. The presser shaft will be raised, the home position plate will be moved...
Service Manual
Page 93
... until the hole in flat mode) Ov. Press the < END> key. Adjust the right and left stoppers so that there is a reference point for the X- 5-9-6. BAS-401 • 412A • 416A • BES-1210AC 86 Adjusting the flat hoop stoppers (only possible in it is almost aligned with the carriage.
... until the hole in flat mode) Ov. Press the < END> key. Adjust the right and left stoppers so that there is a reference point for the X- 5-9-6. BAS-401 • 412A • 416A • BES-1210AC 86 Adjusting the flat hoop stoppers (only possible in it is almost aligned with the carriage.
Service Manual
Page 117
... 10.10 inches (= 257mm) and the horizontal length is in inches. DIP switch functions on , the total length of a pattern or the set and confirm hoop feed point (IiiOP: X 10.00 " Y 15.00 " BAS-401 412A 416A - DIP switch functions ■...
... 10.10 inches (= 257mm) and the horizontal length is in inches. DIP switch functions on , the total length of a pattern or the set and confirm hoop feed point (IiiOP: X 10.00 " Y 15.00 " BAS-401 412A 416A - DIP switch functions ■...
Service Manual
Page 119
... the entered data is not possible.) (5. o SW4 = ON Thread trimming will not be changed by the centering function. /4. SW6 ... . SW8 . . . . BAS-401 412A • 416A. SW5 . . . . This switch is used to set the thread trimming between characters. (Cross-over stitch is used to standard size (...) o SW7 = ON This sets the power mode for hoop feed to ON/OFF. Data reading or sewing can be carried out. 7. /3. SW4 . . . . o SW8 = OFF The cap frame area will be automatically done between characters (Brother format) to Power Save mode during data reading or sewing ...
... the entered data is not possible.) (5. o SW4 = ON Thread trimming will not be changed by the centering function. /4. SW6 ... . SW8 . . . . BAS-401 412A • 416A. SW5 . . . . This switch is used to set the thread trimming between characters. (Cross-over stitch is used to standard size (...) o SW7 = ON This sets the power mode for hoop feed to ON/OFF. Data reading or sewing can be carried out. 7. /3. SW4 . . . . o SW8 = OFF The cap frame area will be automatically done between characters (Brother format) to Power Save mode during data reading or sewing ...
Service Manual
Page 120
...the communication speed for the embroidery data while embroidering To display the embroidering speed while embroidering To set normal power mode To set Power Up hoop feed mode To set the communication speed for the tape reader or editing system to 9600 bps (The speed can be turned off , ...functions do not change. If the power is done. • BAS-401 • BAS-416A • BES-1210AC 7-16-2. DIP switch functions on main printed circuit board NOTE The power of a character (pattern), machine will stop operation...
...the communication speed for the embroidery data while embroidering To display the embroidering speed while embroidering To set normal power mode To set Power Up hoop feed mode To set the communication speed for the tape reader or editing system to 9600 bps (The speed can be turned off , ...functions do not change. If the power is done. • BAS-401 • BAS-416A • BES-1210AC 7-16-2. DIP switch functions on main printed circuit board NOTE The power of a character (pattern), machine will stop operation...