2005 Yamaha Motorsports VK 540 lll Problems and Repair Information
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Free 2005 Yamaha Motorsports VK 540 lll manuals!
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Popular 2005 Yamaha Motorsports VK 540 lll Manual Pages
Owners Manual - Page 1
SNOWMOBILE
OWNER'S MANUAL
VK540EK
LIT-12628-02-34
8AC-28199-1B
Owners Manual - Page 3
... ordering spare parts from a Yamaha dealer. 1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig. È.) 2 The engine number is stamped in the location as shown. (See fig. É.) 3 Key number (See fig. Ê.) Also, record and keep the ID numbers in a separate...
Owners Manual - Page 4
To maintain the high quality and performance of this snowmobile, it is important that have any questions concerning the... 2004 All rights reserved. This manual will give you and your purchase of fine sporting and touring snowmobiles. Printed in the production of a Yamaha snowmobile. It represents the high degree of craftsmanship and reliability that you an understanding of the...
Owners Manual - Page 5
... IS INVOLVED! NOTE:
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A NOTE provides key information to the snowmobile operator, a bystander, or a person inspecting or repairing the snowmobile. WARNING
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Failure to follow WARNING instructions could result in product design and quality. Therefore, while this manual contains the most current product information available at the time of this snowmobile and should be...
Owners Manual - Page 6
SNOWMOBILE LIMITED WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-1 Throttle lever...5-2 Throttle override system (T.O.R.S.) ...5-2 Engine stop switch...5-3 Brake lever ...5-3 Parking brake button ...5-4 Drive select lever ...5-4 ...
Owners Manual - Page 7
Throttle cable adjustment ...8-6 Oil pump cable adjustment ...8-6 Carburetor adjustment...8-7 High altitude adjustments ...8-9 Checking the fan belt deflection ...8-10......8-23 Headlight beam adjustment...8-23 Battery ...8-24 Fuse replacement...8-25 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12-1
Owners Manual - Page 13
...starting the engine. Never drive the snowmobile with another vehicle. 3. ...This may result if you ignore any control or function you could be dangerous to operate the snowmobile is released. 5. Do not allow anyone to the home position when it is reduced by the influence of the snowmobile, always perform... all labels before starting the engine. ESU00101
3- This snowmobile was...
Owners Manual - Page 14
... the controls. Wipe up any gasoline spills on established trails to hazards. Never remove the fuel cap indoors. Do not run the engine indoors, except when starting the engine to cool for operation of the building. Never fill the fuel tank indoors. If you swallow some gasoline, inhale a lot of an open flame. Be...
Owners Manual - Page 15
... begin decelerating early. Modifications made to be stored for an extended period. 4. Always ride with fuel in an enclosed space. 3. 3. Modifications may damage the snowmobile. 4. Always refer to the ...off before storing the snowmobile in the fuel tank inside a building where ignition sources are present such as necessary.
3-3 Allow the engine to release the throttle and apply the ...
Owners Manual - Page 16
...B C D E F G H I J K L M N O P
Windshield Steering handlebar Seat Drive track Slide rail suspension Frame Telescopic strut suspension Skis Headlight Engine compartment plate Shroud Tail/brake light Snow flap Tow hitch Storage compartment Headlight adjusting knob Engine stop switch Throttle lever Drive select lever Main switch Starter handle Starter lever Grip and thumb warmer switch Headlight beam...
Owners Manual - Page 17
... following items. 1 "OFF" The ignition circuit is switched on .
Warming up a cold engine. 1 2 3 4 Starter lever (choke) When starting circuit is warm. CAUTION:
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Release the switch immediately after the engine starts.
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3 "START" The starting a cold engine. The starter motor starts.
ESU00130
5- The engine can be started. The key can be removed only in this position...
Owners Manual - Page 18
... throttle lever 1 will return to idle when the lever is activated, make sure that the cause of the malfunction has been corrected and that the engine can be operated without a problem before starting Running Trouble Carburetor switch Throttle switch Throttle cable Throttle valve On Off
5-2 ESU00220
Throttle lever
Once the...
Owners Manual - Page 19
... stop switch so that the brake lever end does not project out over the handlebar end. To start the engine, pull 3 the stop switch and proceed with starting the engine. (See page 7-1 for service.
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5-3 This will illuminate.
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CAUTION:
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Make sure that you can react quickly in an emergency.
Simply push 2 the stop switch...
Owners Manual - Page 20
... (forward) Reverse Low (forward)
CAUTION:
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Do not shift from forward to reverse or from reverse to forward while the snowmobile is used to start the engine. To release the parking brake, squeeze the brake lever. ESU00341
Parking brake button
When parking the snowmobile or starting the...
Owners Manual - Page 28
... brake lever damage when the snowmobile is to inspect and repair the brake system.
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CAUTION:
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Make sure that ... braking performance, inspect the brake for wear. (See page 8-14 for wear and damage. Never run the engine without ...the V-belt or with the drive guard removed.
6-4 Check the V-belt for more details.)
WARNING
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Do not operate the snowmobile if you find any problems...
Owners Manual - Page 34
...this area before attempting more reliable snowmobile. Make sure that ...perform the preoperation checks listed on the handlebar.
Pay particular attention to the safety information on your snowmobile. To start the engine...that this area is a rider active vehicle, and your riding position and your ...turning techniques in this Owner's Manual completely and understand the operation of...
Owners Manual - Page 45
... air leak or carburetion problem for a snowmobile that the tool kit is firmly seated in the holder and is also necessary to a different type of the engine. For example, a ...most periodic maintenance and minor repair. Specified spark plug: BR9ES (NGK)
8-4 ESU01430
Tool kit
The owner's tool kit has the tools which are sufficient for inspection and possible repairs. The condition of the...
Owners Manual - Page 50
...horsepower available, even with less power at higher altitude means there is less air as altitude increases. Carburetor adjustments are the most of the problems found in high altitude riding. Common problems...your snowmobile at high altitude makes the air/fuel ratio too rich, which is available at high altitude reduces the performance of a gasoline engine to about 3% for the drive chain ...
Owners Manual - Page 68
... 3. H. Problem with flat ... 5. Broken V-belt clutch components ...Ask a Yamaha dealer to inspect. 2. Engine constantly backfires or misfires 1. Snowmobile does not move ...Foreign object is caught in... V-belt clutch settings for altitude or conditions ...Ask a Yamaha dealer to inspect. Clogged fuel system ...See A.1. Tight, loose, or broken drive chain ...Ask a Yamaha dealer to...
Owners Manual - Page 71
...; Stroke Idle speed Engine oil type Carburetor type Fuel
VK540E Axial fan cooled 2-stroke, 7-port Parallel 2-cylinder 535 cm3 73.0 × 64.0 mm (2.87 × 2.52 in) 1,200 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, B38-34 × 1 Unleaded gasoline R+M ; 88 or higher 2 Electric starter and manual with recoil starter Pump octane
Starting system...
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