2005 Yamaha Motorsports Pro Hauler 1000 Auto. Problems and Repair Information
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Popular 2005 Yamaha Motorsports Pro Hauler 1000 Auto. Manual Pages
Owners Manual - Page 1
It contains important safety information.
OWNER'S MANUAL
YXP700 YXP1000
LIT-11626-17-54 JW4-F8199-10 READ THIS MANUAL CAREFULLY!
Owners Manual - Page 3
... purchase of its controls and operating features. If you have made Yamaha a leader in the production of Yamaha experience in these fields. This manual will provide you safely enjoy the capabilities and reliability of this vehicle.
_ Regular inspections and careful maintenance, along with a good basic understanding of the features and operation of this...
Owners Manual - Page 6
... Trailer hitch bracket ...4-11 PRE-OPERATION CHECKS ...5-1 Pre-operation check list ...5-2 Brakes...5-3 Fuel ...5-4 Engine oil ...5-5 Transmission oil ...5-5 Accelerator pedal ...5-6 Steering...5-6 Fittings and fasteners ...5-6 Lights...5-6 Switches...5-6 Tires ...5-7 OPERATION ...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Stopping...6-3 Accessories and loading...6-4
2
3 4
6
Owners Manual - Page 7
...16 Transmission oil...8-17 Wheel removal...8-18 Wheel installation ...8-19 Brake adjustment...8-20 Brake pedal free play adjustment ...8-20 Replacing a headlight bulb ...8-22 Adjusting a headlight beam...8-23 Replacing a taillight bulb ...8-24 9 CLEANING AND STORAGE ...9-1 Draining the fuel ...9-1 Engine preparation ...9-1 Chassis preparation ...9-2 Battery preparation...9-2 SPECIFICATIONS ...10...
Owners Manual - Page 12
...cars.
5
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL.
OPERATING TIRE PRESSURE: Set with bed up and down hills-driving across the side of a hill increases the risk of overturn. • Keep entire body inside vehicle...SAE 10W-30, API service SE ou SF. &#... passenger, accessories, cargo, and (if applicable) trailer tongue weight. LOCATE AND READ OWNER ' S MANUAL. YAMAHA ...
Owners Manual - Page 13
... ENGINE IS CERTIFIED TO BE EMISSION COMPLIANT FOR THE FOLLOWING USE : MODERATE INTERMEDIATE EXTENDED CHECK OWNERS MANUAL... FOR FURTHER DETAILS THIS LABEL TO BE REMOVED BY THE ULTIMATE PURCHASER ONLY
8
1-4 6
9
WARNING
S evere IN JU RY or D EAT H can res u lt if yo u ig n o re th e fo llow in g :
• Maximum Load in Cargo Bed: 250 lb. (113 kg). • Never carry passengers or fill fuel...
Owners Manual - Page 15
... only for operators 16 and older with federal motor vehicle safety standards applicable to passenger cars.
2
WARNING
Seve re I N J U R Y o r D E AT H • Ve h i c l e c a p a c i t y : 1 o p e r a t o r a n d 1 p a s s e n g e r. • Remain seated and hold on inclines. LOCATE AND READ OWNER ' S MANUAL. Vehicle Rated Capacity: 1000 lb (454 kg) maximum including weight...
Owners Manual - Page 16
THE LESS THE POLLUTION THIS ENGINE IS CERTIFIED TO BE EMISSION COMPLIANT FOR THE FOLLOWING USE : MODERATE INTERMEDIATE EXTENDED CHECK OWNERS MANUAL FOR FURTHER DETAILS THIS LABEL TO BE REMOVED BY THE ULTIMATE PURCHASER ONLY
1-7 6
7
8
ENGINE AIR INDEX (California only) 0 2 MOST CLEAN 4 6 8 10 LEAST CLEAN
NOTE : THE LOWER THE AIR INDEX.
Owners Manual - Page 28
... and cause the fuse to "ON ", the battery will lose its charge and starting the engine may become difficult. Do not use accessories requiring more than the maximum rated capacity for extended periods when the utility vehicle is not being operated or with a plug that get hot because the jack can be damaged...
Owners Manual - Page 34
... using this vehicle, check the following points:
ITEM Brakes Parking brake Fuel Engine oil Transmission oil Accelerator pedal Steering Fittings and fasteners Lights and switches Wheels and tires ROUTINE • Check for proper operation, condition and free play. • Check for proper operation, condition and free play. • Check fuel level. • Fill with fuel if necessary...
Owners Manual - Page 35
...brake pedal free play . If the brakes do not provide proper braking performance, inspect the brake system. (See pages 8-20-8-22.)
WARNING
POTENTIAL ...move smoothly and there should be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. If a problem cannot be a firm feeling when the brakes are working properly. Brakes Brake pedal...
Owners Manual - Page 36
... Yamaha because it may cause fuel system damage or vehicle performance problems.
CAUTION:
_
Use only unleaded gasoline. Gasohol containing ethanol can be used if ethanol content does not exceed 10%. Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 24.0 L (5.3 Imp gal, 6.3 US gal) (YXP700) 30.0 L (6.6 Imp gal, 7.9 US gal) (YXP1000)
Your Yamaha engine has been designed to...
Owners Manual - Page 37
Add oil if necessary. (See pages 8-9-8-10 for details.) Recommended oil: SAE 90 gear oil
5-5 Transmission oil Make sure the transmission oil is overfilled, fuel could spill out due to spill fuel, especially on the engine or exhaust pipe. If the fuel tank is at the specified level. WARNING
POTENTIAL HAZARD Improper care when refueling. HOW TO...
Owners Manual - Page 38
...all switches. Take the utility vehicle to a Yamaha dealer or refer to the Service Manual for excessive free play, abnormal noises, or a rough feeling. Have a Yamaha dealer repair as necessary for proper operation...pedal. Repair as necessary for proper operation. Turn the steering wheel to make sure they are in the main switch. WHAT CAN HAPPEN The engine can start and the vehicle can ...
Owners Manual - Page 55
... torque settings and adjust them as necessary.
_ _ The service information included in this owner's manual in the safest and most important points of the vehicle owner. HOW TO AVOID THE HAZARD Turn off the engine and remove the main switch key when performing maintenance unless otherwise specified.
8-1
Owner's manual You are explained on the following pages.
Owners Manual - Page 57
...* Exhaust system* Fuel line* Engine oil Transmission oil Brakes* Accelerator pedal* V-belt*
Check valve clearance. Check condition. Check for wear, cracks, or damage. Check fuel hose for a...MAINTENANCE/LUBRICATION NOTE:
G For vehicles not equipped with an odometer or an hour meter, follow the month maintenance intervals. Replace (warm engine before draining). Replace gasket(s) ...
Owners Manual - Page 58
... system* Engine mounts* Fittings and fasteners*
Check balance/damage/runout. Check for leakage. Replace if damaged. Check bearing assemblies for looseness/Replace if damaged. Correct if necessary.
* Since these items require special tools, data and technical skills have a Yamaha dealer perform the service.
8-4 Check operation and for looseness/damage. Repair if necessary...
Owners Manual - Page 65
... drain bolt gasket, and then tighten it to an oil collection station. G Dispose of engine oil, and then install the oil filler cap.
1. Tightening torque: Drain bolt: 30 ...Recommended oil: See page 10-3.
Engine oil drain bolt
NOTE: G The engine oil can be drained quickly if the utility vehicle has been operated for several minutes to warm up the engine before changing the oil. 4. ...
Owners Manual - Page 83
Model Engine oil: Type Recommended engine oil classification Quantity: Oil change Transmission: Type V-belt width and outer line length V-belt wear limit Transmission oil: Type Quantity Steering system: Type
YXP700/YXP1000 YAMALUBE 4 (10W30) or SAE 10W30 API Service SE type or higher 0.9 L (0.79 Imp qt, 0.95 US qt) V-belt automatic centrifugal 31 x 1010 mm (1.22 x 39...
Owners Manual - Page 87
... BY YAMAHA MOTOR CORPORATION, U.S.A. e. Modification to improper transportation. In order for inspection and repairs at Yamaha's option, any authorized Yamaha Side × Side Vehicle dealer will be free from the factory. AND EXCLUDED FROM THIS WARRANTY. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO...
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