2004 Yamaha Motorsports Pro Hauler 1000 Auto. Problems and Repair Information
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Popular 2004 Yamaha Motorsports Pro Hauler 1000 Auto. Manual Pages
Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! OWNER'S MANUAL
YXP700 YXP1000
LIT-11626-17-54 JW4-F8199-10 It contains important safety information.
Owners Manual - Page 3
..., will provide you have made Yamaha a leader in the production of this vehicle.
_ WARNING
_
Please read this manual carefully before operating this vehicle until you safely enjoy the capabilities and reliability of the Yamaha YXP700/YXP1000.
Do not attempt to operate this vehicle. It represents the result of many years of Yamaha experience in these...
Owners Manual - Page 6
... Trailer hitch bracket ...4-11 PRE-OPERATION CHECKS ...5-1 Pre-operation check list ...5-2 Brakes...5-3 Fuel ...5-4 Engine oil ...5-5 Transmission oil ...5-5 Accelerator pedal ...5-6 Steering...5-6 Fittings and fasteners ...5-6 Lights...5-6 Switches...5-6 Tires ...5-7 OPERATION ...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Stopping...6-3 Accessories and loading...6-4
2
3 4
6
Owners Manual - Page 7
...16 Transmission oil...8-17 Wheel removal...8-18 Wheel installation ...8-19 Brake adjustment...8-20 Brake pedal free play adjustment ...8-20 Replacing a headlight bulb ...8-22 Adjusting a headlight beam...8-23 Replacing a taillight bulb ...8-24 9 CLEANING AND STORAGE ...9-1 Draining the fuel ...9-1 Engine preparation ...9-1 Chassis preparation ...9-2 Battery preparation...9-2 SPECIFICATIONS ...10...
Owners Manual - Page 12
...
This vehicle was not manufactured for operators 16 and older with governor to passenger cars.
5
IMPROPER TIRE PRESSURE ...MANUAL. YAMAHA JU7-F1696-00
3
• Gasol i ne i s extremel y fl ammable. • Keep heat , spar ks and open f l ame away from rim. YAMAHA
UTILISER UNIQUEMENT DE L'ESSENCE SANS PLOMB
Pour l'huile du moteur, il faut: • Utiliser uniquement SAE 10W-30, API service...
Owners Manual - Page 13
... lb. (113 kg). • Never carry passengers or fill fuel containers in cargo bed. • Cargo can cause an accident or injury.
THE LESS THE POLLUTION THIS ENGINE IS CERTIFIED TO BE EMISSION COMPLIANT FOR THE FOLLOWING USE : MODERATE INTERMEDIATE EXTENDED CHECK OWNERS MANUAL FOR FURTHER DETAILS THIS LABEL TO BE REMOVED BY...
Owners Manual - Page 15
... CONTROL. YAMAHA JU9-F1696-00
ON
OIL WARNING
ATTENTION
YAMAHA JU9-K7761-00
This vehicle was not manufactured for use extreme caution when operating on the towing bracket. Read Owner 's Manual before loading or towing. • When loading with tires cold.
Allow for increased braking distance and use on level surface. Do not...
Owners Manual - Page 16
THE LESS THE POLLUTION THIS ENGINE IS CERTIFIED TO BE EMISSION COMPLIANT FOR THE FOLLOWING USE : MODERATE INTERMEDIATE EXTENDED CHECK OWNERS MANUAL FOR FURTHER DETAILS THIS LABEL TO BE REMOVED BY THE ULTIMATE PURCHASER ONLY
1-7 6
7
8
ENGINE AIR INDEX (California only) 0 2 MOST CLEAN 4 6 8 10 LEAST CLEAN
NOTE : THE LOWER THE AIR INDEX.
Owners Manual - Page 28
... its charge and starting the engine may become difficult. Cargo bed
4-7 CAUTION:
G
Cargo bed
G
G
Do not use an automotive cigarette lighter or other accessories with the main switch set to blow. Do not use accessories requiring more than the maximum rated capacity for extended periods when the utility vehicle is not being operated or...
Owners Manual - Page 34
... using this vehicle, check the following points:
ITEM Brakes Parking brake Fuel Engine oil Transmission oil Accelerator pedal Steering Fittings and fasteners Lights and switches Wheels and tires ROUTINE • Check for proper operation, condition and free play. • Check for proper operation, condition and free play. • Check fuel level. • Fill with fuel if necessary...
Owners Manual - Page 35
... every ride. If the brakes do not provide proper braking performance, inspect the brake system. (See pages 8-20-8-22.)
WARNING
POTENTIAL HAZARD Driving with the brakes. If a problem cannot be a firm feeling when the brakes are working properly. If not, have the vehicle inspected by a Yamaha dealer. It should move smoothly and there...
Owners Manual - Page 36
... cause fuel system damage or vehicle performance problems.
CAUTION:
_
Use only unleaded gasoline. If knocking or pinging occurs, use of leaded gasoline will give you longer spark plug life and reduced maintenance cost. Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 24.0 L (5.3 Imp gal, 6.3 US gal) (YXP700) 30.0 L (6.6 Imp gal, 7.9 US gal) (YXP1000)
Your Yamaha engine has...
Owners Manual - Page 37
.... HOW TO AVOID THE HAZARD Do not overfill the fuel tank. Engine oil Make sure that no foreign material enters the crankcase. Transmission oil Make sure the transmission oil is overfilled, fuel could spill out due to spill fuel, especially on the engine or exhaust pipe. If the fuel tank is at the specified level. WHAT CAN HAPPEN...
Owners Manual - Page 38
...engine can start and the vehicle can start moving when the accelerator pedal is depressed. HOW TO AVOID THE HAZARD Remove the key from the main switch. Take the utility vehicle to a Yamaha dealer or refer to the Service Manual... sure that the accelerator pedal operates properly. Have a Yamaha dealer repair as necessary for proper operation.
5-6
WARNING
POTENTIAL HAZARD Checking operation of...
Owners Manual - Page 55
... main switch key when performing maintenance unless otherwise specified.
8-1
Owner's manual You are explained on the following pages. The most efficient condition possible.
Electrical components can cause shocks or can catch clothing or parts of the vehicle owner. EBU05150
1- EBU05620
3 4 5 6 7 8 9 10 11 12 13 14
WARNING
POTENTIAL HAZARD Servicing an engine while it with the...
Owners Manual - Page 57
...Every 20-40 hours (More often in mind that if the vehicle isn't used for leakage. G For vehicles equipped with an odometer or hour meter, follow the km (mi...250
Valves* Spark plug Air filter element and pre-air filter element Carburetor* Exhaust system* Fuel line* Engine oil Transmission oil Brakes* Accelerator pedal* V-belt*
Check valve clearance. Check oil level/oil leakage. ...
Owners Manual - Page 58
... Since these items require special tools, data and technical skills have a Yamaha dealer perform the service.
8-4 ITEM
ROUTINE
Whichever month comes first km (mi) hours
INITIAL 1 6 ... system* Engine mounts* Fittings and fasteners*
Check balance/damage/runout. Check toe-in/Adjust if necessary. Check operation and for looseness/damage. Check bolt tightness. Repair if necessary...
Owners Manual - Page 65
... Tightening torque: Drain bolt: 30 Nm (3.0 m·kgf, 22 ft·lbf) 5. Engine oil drain bolt
NOTE: G The engine oil can be drained quickly if the utility vehicle has been operated for several minutes to the specified torque.
G Dispose of engine oil, and then install the oil filler cap.
1. Recommended oil: See page 10...
Owners Manual - Page 83
Model Engine oil: Type Recommended engine oil classification Quantity: Oil change Transmission: Type V-belt width and outer line length V-belt wear limit Transmission oil: Type Quantity Steering system: Type
YXP700/YXP1000 YAMALUBE 4 (10W30) or SAE 10W30 API Service SE type or higher 0.9 L (0.79 Imp qt, 0.95 US qt) V-belt automatic centrifugal 31 x 1010 mm (1.22 x 39...
Owners Manual - Page 87
... appropriate Owner's Manual, and 2. f. SPECIFIC EXCLUSIONS from the factory. Give notice to genuine Yamaha parts. YAMAHA MOTOR CORPORATION, U.S.A. DURING THE PERIOD OF WARRANTY any authorized Yamaha Side × Side Vehicle dealer will free of any failures caused by -Side Vehicle dealer. Accident or collision damage. In order for the period of purchase, with no mileage limitation...
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