2004 Yamaha Motorsports Kodiak 400 Automatic Problems and Repair Information

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Owners Manual - Page 1

READ THIS MANUAL CAREFULLY! LIT-11626-17-18 5VH-F8199-11 OWNER'S MANUAL YFM400AS WARNING This ATV should not be ridden by anyone under 16 years of age. It contains important safety information.
Owners Manual - Page 3

... includes basic maintenance and inspection procedures. AN IMPORTANT SAFETY MESSAGE: G READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. If you can now appreciate the high degree of craftsmanship and reliability that have any questions regarding the operation or maintenance of Yamaha experience in...
Owners Manual - Page 4

...Failure to the machine operator, a bystander or a person inspecting or repairing the machine. A NOTE provides key information to the machine. A CAUTION...WARNING instructions could result in this manual by the following notations: The Safety Alert Symbol means ATTENTION! EBU00801 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY ...
Owners Manual - Page 7

... ...5-8 Fittings and fasteners...5-8 Lights...5-8 Switches...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING YOUR ATV...
Owners Manual - Page 8

8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Panel removal and installation ...8-5 Engine oil and oil filter cartridge ...8-13 Final gear oil ...8-18 Cooling system...8-21 Changing the coolant ...8-22 Spark plug inspection...8-26 Air filter element cleaning...8-...
Owners Manual - Page 14

... instructions: G Read this manual and all labels carefully and follow the age recommendation: - Contact an authorized ATV dealer or call 1-800-887-2887 to operate it safely. G Always follow the operating procedures described. G Never allow a child under 16 years old should receive training from other vehicles including motorcycles and cars. EBU01245 SAFETY INFORMATION...
Owners Manual - Page 17

... to reduce the chance of skidding or sliding out of accessories. When it is safe to safely control skidding or sliding by practicing at 1-800-852-5344. 2-4 Always maintain proper tire pressure as ice, go slowly. Reduce speed and follow instructions in this manual. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer...
Owners Manual - Page 20

...Engine oil dipstick 18. Starter (choke) 21. DESCRIPTION AND MACHINE IDENTIFICATION 1. Storage box and tool kit 4. Brake pedal 7. Fuses 12. Speedometer 23. Front brake lever NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual...Main switch 24. Fuel tank cap 25. Fuel cock 10. V-belt cooling duct check hose 15. Rear...
Owners Manual - Page 28

... the throttle is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. Before starting the engine, check the throttle to . Correct the problem before you can't find or solve the problem yourself. 1. EBU00062 Throttle lever Once the engine is running, movement of the throttle lever will return to the idle position...
Owners Manual - Page 40

... make this adjustment. _ _ Standard position: 2 1 - Auxiliary DC jack cap 2. Special wrench 1. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. 4-18 Start the engine. (See pages 6-1-6-3.) 3. Maximum (hard) Auxiliary DC jack The auxiliary DC jack is running. 1. The auxiliary DC jack can be obtained at...
Owners Manual - Page 41

... death. _ Maximum rated capacity for the auxiliary DC jack: DC 12 V, 120 W (10 A) 4. CAUTION: _ G G G Do not use an automotive cigarette lighter or other accessories with the headlights turned on, the battery will lose its charge and engine starting may overload the circuit and cause the fuse to blow. This may become difficult.
Owners Manual - Page 44

...there may be corrected by a Yamaha dealer. If the brakes do not provide proper braking performance, inspect the brake pads and shoes for one minute. WHAT CAN HAPPEN You could lose ...braking ability, which could lead to make sure they are working properly. If a problem cannot be a leak in this manual, have a Yamaha dealer check for the cause. 5-3 Brake operation Test the brakes...
Owners Manual - Page 46

...not to heat from the engine or the sun. Fuel level 2. HOW TO AVOID THE HAZARD Do not overfill the fuel tank. WHAT CAN HAPPEN Fuel can spill, which can... are two types of gasohol; Fuel tank filler tube 5-5 gasohol containing ethanol and that containing methanol. Fuel expands when it may cause fuel system damage or vehicle performance problems. WARNING POTENTIAL HAZARD Improper care...
Owners Manual - Page 54

EBU11091 OPERATION Starting a cold engine WARNING Indicates a potential hazard that could result in cold weather. Turn the fuel cock to an accident or collision. WARNING ...controls. Shift the drive select lever into the neutral position. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 1- WHAT CAN HAPPEN You could be unable to control the ATV, which could lead to ...
Owners Manual - Page 77

Reduce your Owner's Manual for this ATV or carrying or towing cargo improperly. G Tongue weight: 15 ...or pulling a trailer. Always follow the instructions in vehicle handling which could lead to an accident. Loading and accessories Use extra caution when riding the ATV with additional loads, such as accessories or cargo. WARNING POTENTIAL HAZARD Overloading this ATV. Allow...
Owners Manual - Page 108

...engine when performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are not familiar with machine service. Electrical components can cause shocks or can catch clothing or parts of the body, causing injury. Owner's manual... dealer perform service if you are recommended to put this owner's manual in the storage box. 1. Low-pressure tire gauge Safety...
Owners Manual - Page 109

...in the Owner's tool kit are sufficient for use of this vehicle may cause changes in handling which in this manual is also necessary to... Improper installation of accessories or modification of accessories. NOTE: If you have a torque wrench available during a service operation requiring one, take your own preventive maintenance and minor repairs. The service information included in ...
Owners Manual - Page 133

...plug cap 3. The condition of the spark plug can indicate the condition of the engine. Remove the spark plug cap. 1. Inspection The spark plug is an important engine component and is a medium-to inspect. The ideal color on the white insulator... shown. EBU00864 Spark plug inspection Removal 1. Use the spark plug wrench in the tool kit to diagnose such problems yourself. 8-26
Owners Manual - Page 163

... Wipe clean with dry cloth. Adjust the spark plug gap or replace the spark plug. 4. EBU00806 Troubleshooting charts Starting problems or poor engine performance Turn the fuel cock lever to see if there is compression. Check the fuel flow. There is good. Ignition Remove the spark plug and check electrodes. Dry Spark is good. No...
Owners Manual - Page 165

...of many components. 1. If the engine case is handy for hard-to ...car washers. 4. Once the majority of the exhaust pipe to -get-at places. 5. b. Use only enough pressure to the wheel axles. 3. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission...

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