2004 Yamaha Motorsports Kodiak 400 Auto. 4x4 Problems and Repair Information
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Popular 2004 Yamaha Motorsports Kodiak 400 Auto. 4x4 Manual Pages
Owners Manual - Page 1
It contains important safety information. LIT-11626-17-17
5TE-F8199-11
READ THIS MANUAL CAREFULLY! OWNER'S MANUAL
YFM400FAS
WARNING
This ATV should not be ridden by anyone under 16 years of age.
Owners Manual - Page 3
... pace-setting racing machines. If you can now appreciate the high degree of craftsmanship and reliability that have any questions regarding the operation or maintenance of the Yamaha YFM400FA. G NEVER OPERATE...the result of many years of this ATV. AN IMPORTANT SAFETY MESSAGE: G READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. It...
Owners Manual - Page 4
... ATTENTION! CAUTION:
NOTE: YOUR SAFETY IS INVOLVED! WARNING
Failure to the machine operator, a bystander or a person inspecting or repairing the machine. EBU00801
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. A CAUTION indicates special precautions that must be taken to avoid damage to...
Owners Manual - Page 5
EBU01067
AFFIX DEALER LABEL HERE
YFM400FAS OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, February 2003 All rights reserved. P/N LIT-11626-17-17 EBU00011
IMPORTANT NOTICE
This machine is expressly prohibited. ...
Owners Manual - Page 7
......5-9 Fittings and fasteners...5-9 Lights...5-9 Switches...5-9 Tires ...5-10 How to measure tire pressure...5-12 Tire wear limit...5-13
6
OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 RIDING YOUR ATV...
Owners Manual - Page 8
What to do if ...7-40 What to do ...7-40 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Panel removal and installation ...8-5 Engine oil and oil filter cartridge ...8-13 Final gear oil ...8-18 Differential gear oil replacement ...8-21 Cooling system...8-23 Changing the coolant ...8-24 Axle boots...8-28 ...
Owners Manual - Page 14
...16 years old should receive training from other vehicles including motorcycles and cars. G Never allow continued use of an ATV...over obstacles, if you do not follow these instructions: G Read this manual and all labels carefully and follow the age recommendation: - An ATV ...an ATV. Beginners should never operate an ATV with engine size greater than 90 cc. EBU13400
SAFETY INFORMATION
...
Owners Manual - Page 17
... a trailer. Always maintain proper tire pressure as ice, go slowly. Cargo should be careful when skidding or sliding. Learn to let friction dry out the linings. Reduce speed and follow instructions in this manual. When it is safe to reduce the chance of skidding or sliding out of accessories. G
G
G G G G G
Always be properly distributed...
Owners Manual - Page 20
... hose Coolant reservoir Oil filter cartridge Engine oil dipstick Rear brake lever Left handlebar switches Starter (choke) Drive select lever Speedometer Main switch Fuel tank cap Auxiliary DC jack Right...those shown in the figures of this manual.
3-1 Radiator cap 9. DESCRIPTION AND MACHINE IDENTIFICATION
1. V-belt case 8. Air filter case 11. Spark arrester 3. Fuel cock 10. Tail/brake light 13....
Owners Manual - Page 30
.... Throttle lever
4-8 This could be sure it is operating smoothly. Before starting the engine, check the throttle to the idle position as soon as the lever is released. ... a Yamaha dealer if you start the engine.
Correct the problem before you can't find or solve the problem yourself.
1. EBU00062
Throttle lever Once the engine is running, movement of the throttle lever...
Owners Manual - Page 43
... V, 120 W (10 A) 4. The auxiliary DC jack can be used without the engine running . 1. This may become difficult. Start the engine. (See pages 6-1-6-3.) 3. CAUTION:
G
G
1. EBU10020
Auxiliary DC jack The auxiliary DC jack is running or with the cap. If accessories are used when the engine is located at the front right side of the ATV.
Owners Manual - Page 47
... do not provide proper braking performance, inspect the brake pads and shoes for one minute. If a problem cannot be inspected by the ...adjustment procedures provided in the brake system. Apply the brake firmly for wear. (See page 8-39.)
WARNING
POTENTIAL HAZARD Riding with the brakes. If the lever moves slowly inward, there may be a leak in this manual...
Owners Manual - Page 49
... does not exceed 10%. Wipe up . Fuel level
2. gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can cause a fire and severe injury. Fuel tank filler tube
5-5 Be careful not to heat from the engine or the sun. Fuel expands when it may cause fuel system damage or vehicle performance problems.
WARNING
POTENTIAL HAZARD Improper care when...
Owners Manual - Page 58
... all controls. Apply the rear brake lever. 2. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161
1- WHAT CAN HAPPEN Loss of control, which could lead to control the ATV, ...unable to an accident or collision. Turn the fuel cock to " ". 4. Shift the drive select lever into the neutral position.
Turn the main switch to "ON" and the engine stop switch to "ON". 3. If there...
Owners Manual - Page 81
...Manual for carrying cargo or pulling a trailer.
7-11 G Tongue weight: 15 kgf (33 lbf) Vertical weight on trailer hitch point. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for braking. Always follow the instructions in vehicle... Vehicle loading limit: 210 kg (463 lb) * Total weight of trailer and cargo. WARNING
POTENTIAL HAZARD Overloading this ATV. Loading and accessories Use...
Owners Manual - Page 112
... AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
8-1
Owner's manual and tool kit You are not familiar with the ...Servicing an engine while it on the following pages. PERIODIC MAINTENANCE AND ADJUSTMENT
Periodic inspection, adjustment and lubrication will keep your own preventive maintenance and minor repairs. Have a Yamaha dealer perform service...
Owners Manual - Page 113
...-pressure tire gauge
NOTE: If you have a torque wrench available during a service operation requiring one, take your machine to a Yamaha dealer to this vehicle should be genuine Yamaha or equivalent components designed for use of this vehicle may cause changes in handling which in some situations could lead to instructions. Owner's tool kit 3. Owner's manual 2. HOW...
Owners Manual - Page 140
... and inspect the spark plug because heat and deposits will cause the spark plug to diagnose such problems yourself.
8-29 The condition of the spark plug can indicate the condition of the engine. Spark plug gap: 0.6-0.7 mm (0.02-0.03 in)
Inspection The spark plug is an important engine component and is easy to specification.
Owners Manual - Page 169
...Battery Use the electric starter. EBU00806
Troubleshooting charts Starting problems or poor engine performance
Turn the fuel cock lever to chassis.
There is clogged. Some fuel. Turn the fuel cock lever to see if there is compression. Supply fuel. Remove the fuel hose from the fuel cock.
Fuel cock is fuel. 1.
Clean the fuel cock. Compression Use the electric starter to "RES...
Owners Manual - Page 171
... brakes, transmission seals and electrical devices. A. If the engine case is... not only enhance its appearance but will improve its general performance and extend the useful life of the exhaust pipe to ... properly installed. 2.
Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. Do not apply...
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