2003 Yamaha Motorsports Venture 600 Problems and Repair Information

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Owners Manual - Page 1

SNOWMOBILE OWNER'S MANUAL SX600H VT600H VX600ERH LIT-12628-02-25 8DG-28199-14
Owners Manual - Page 3

... ordering spare parts from a Yamaha dealer. 1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig. È.) 2 The engine number is stamped in the location as shown. (See fig. É.) 3 Key number (See fig. Ê.) Also, record and keep the ID numbers in a separate...
Owners Manual - Page 4

... to inspect and repair the snowmobile whenever it is expressly prohibited. Should major repairs ever be required, you are confident that the information within this manual will help you ...the best snowmobile manufacturers. is necessary; SX600H VT600H VX600ERH OWNER'S MANUAL © 2002 by a company well-known for satisfactory service. We are advised to ask a Yamaha dealer to ensure your ...
Owners Manual - Page 5

YOUR SAFETY IS INVOLVED! WARNING @ PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE SNOWMOBILE. @ NOTE: @ G G Yamaha continually seeks advancements in severe injury or death to the snowmobile operator, a bystander, or a person inspecting or repairing the snowmobile. The Safety Alert Symbol means ATTENTION! BECOME ALERT! WARNING @ Failure to follow WARNING ...
Owners Manual - Page 6

...WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS ...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-2 Throttle lever...5-2 Throttle override system (T.O.R.S.) ...5-2 Oil level warning light...5-3 Coolant temperature warning light ...5-4 Engine...CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 ...
Owners Manual - Page 7

... MAINTENANCE ...8-1 Periodic maintenance chart ...8-1 Tool kit ...8-4 Spark plug inspection ...8-4 Engine idle speed adjustment ...8-5 Throttle cable adjustment ...8-6 Oil pump cable adjustment ...8-6 Carburetor adjustment...8-7 High altitude......8-31 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-1 Electric...11-2 WIRING DIAGRAM ...12-1
Owners Manual - Page 14

...perform the pre-operation checks on public streets, roads, or highways. Carrying a passenger can cause loss of the operating controls and their function. This may result if you must know and use the following for use is prohibited by the influence of the following. Read the Owner's Manual...with another vehicle. 3. Such use on pages 6-1-6-9 before starting the engine. Your ...
Owners Manual - Page 15

... your thumbs and fingers for several minutes after refueling. Do not allow anyone to stand behind the snowmobile when starting the engine to minimize your doctor immediately. If any spilled fuel immediately. 9. Also, wear a good quality snowmobile suit, boots, and a pair of the controls. There may be dangerous to cool for operation...
Owners Manual - Page 16

... the brake gently-not suddenly. Operation under such conditions will damage or result in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, ... illegal to cool off before storing the snowmobile in . Allow the engine to use that may need help if you run out of fuel, have an accident, or damage your snowmobile unsafe for an extended...
Owners Manual - Page 21

... light If the oil level falls below the lower level, this light comes on , add engine oil to use the specified spark plug and spark plug cap. If the light comes on..., make sure that the cause of the malfunction has been corrected and that the engine can be operated without a problem before restarting the engine. B Run On Off Run C Trouble Off Off T.O.R.S. WARNING @ G G A @ If ...
Owners Manual - Page 22

Then, check that the coolant level of the above problems by flashing or staying on after the engine has been started or if it does not flash, have a Yamaha... warning light flash pattern numbers 1-7.) Stop the engine and allow it to cool off if there are connected properly in the engine compartment and that the wire harness couplers are no problems. (See page 5-5 for warning light flash ...
Owners Manual - Page 39

...the "SAFETY INFORMATION" section carefully before starting ) Half-open (warm engine up the engine until it does not run roughly or begin to stall when the starter lever ...Manual starting ) NOTE: @ The starter lever (choke) is not required when the engine is in the half-open (cold engine starting the engine. Warm up ) Closed (warm engine starting model For SX600 2. After the engine...
Owners Manual - Page 40

.... 1 "START" CAUTION: @ G G Release the switch immediately after the engine starts. Proceed with the "Starting the engine" section items 1 and 2 for the "Manual starting model For VT600 / VX600ER 2. After the engine starts, put the starter lever (choke) in the tool kit at the factory. @ 1. Do not crank the engine more than 10 seconds on the screwdriver handle...
Owners Manual - Page 41

Warm up the engine until it does not run roughly or begin to stall when the starter lever is returned to the closed position. 7. .... 1 Rope stopper 2 Primary sheave assembly edge 4. Wind the rope counterclockwise three turns on the primary sheave assembly. 5. After the engine starts, put the starter lever (choke) in the "Starting the engine" and "Manual starting model" sections. 7-3 3.
Owners Manual - Page 43

...more reliable ...snowmobile is a rider active vehicle, and your riding position and... distances. Please read this Owner's Manual completely and understand the operation of its...performance characteristics. Avoid high speeds until you ride, always perform the preoperation checks listed on pages 8-1-8-3. totally familiar with your feet outside the running boards. To start the engine...
Owners Manual - Page 54

.... 1Tool kit B È SX600 / VX600ER É VT600 CAUTION: @ Before starting the engine, make sure that is secured with the engine. A torque wrench is also necessary to a different type of the engine. If a spark plug shows a distinctly different color, there could indicate an intake track air leak or carburetion problem for most periodic maintenance and minor repair.
Owners Manual - Page 59

... Carburetor adjustments are hard starting, bogging, and plug fouling. Common problems are the most of the problems found in the holder and throttle operates smoothly after assembling the carburetor...performance of elevation. Less air means less oxygen available for every 305 m (1,000 ft) of a gasoline engine to prevent fuel flowing. 3. Less air at high altitude makes the air/fuel...
Owners Manual - Page 65

...to the end of your body or clothing during inspection or repair. @ 1. When removing the dipstick be very hot after the engine has been run. If not, add oil to the ...upper level. 2 Upper level 3 Lower level Drive chain oil: API GL-3 SAE 75 or 80 È For models without reverse transmissions (SX600) É For models with reverse transmissions...
Owners Manual - Page 83

... Yamaha dealer to inspect. 3. I. Problem with the ignition off to lack of lubrication. 3. Engine trouble ...Check B above . 9-2 F. Engine overheats 1. Faulty wire connections ...Check ... when fuel has filled the crankcase when the vehicle has been transported...Remove the spark plugs and turn over several times with the driveline ...See H above . Engine constantly ...
Owners Manual - Page 87

SPECIFICATIONS SX600 / VT600 / ...Engine oil type Carburetor type Fuel SX600 / VT600 / VX600ER Liquid cooled 2-stroke, 7-port Parallel 3-cylinder 593 cm3 65.0 × 59.6 mm (2.56 × 2.35 in) 1,600 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, TM31 × 3 Unleaded gasoline R+M ; 88 or higher 2 Manual with recoil starter: SX600 Electric and manual with recoil starter: VT600 / VX600ER Pump...

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