2002 Yamaha Motorsports Venture 600 Problems and Repair Information

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Owners Manual - Page 3

...PRIMARY ID): CZ-01E C. KEY NUMBER: C CZ-01E Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering .... 1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig. È.) 2 The engine number is stamped in the location as shown. (See fig. É.) 3 Key number (See fig. Ê.) Also, record ...
Owners Manual - Page 4

... are confident that the information within this snowmobile and minor maintenance required for excellence in Japan P/N LIT-12628-02-20 MM600G SX600G VT600G VX600ERG OWNER'S MANUAL © 2001 by a company well-known for satisfactory service. Should major repairs ever be required, you of Yamaha Motor Corporation, U.S.A. ESU00001 1-
Owners Manual - Page 5

...: @ G G Yamaha continually seeks advancements in severe injury or death to the snowmobile operator, a bystander, or a person inspecting or repairing the snowmobile. The Safety Alert Symbol means ATTENTION! If there is distinguished in this manual. NOTE: @ A NOTE provides key information to make procedures easier or clearer. YOUR SAFETY IS INVOLVED! Therefore, while this...
Owners Manual - Page 6

...WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS ...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-2 Throttle lever...5-2 Throttle override system (T.O.R.S.) ...5-2 Oil level warning light...5-3 Coolant temperature warning light ...5-4 Engine...CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 ...
Owners Manual - Page 7

... the engine...7-13 Transporting ...7-14 PERIODIC MAINTENANCE ...8-1 Periodic maintenance chart ...8-1 Tool kit ...8-4 Spark plug inspection ...8-4 Engine idle speed adjustment ...8-5 Throttle cable adjustment ...8-6 Oil pump cable ... replacement...8-32 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12-1
Owners Manual - Page 14

... a passenger can cause loss of the snowmobile, always perform the pre-operation checks on public streets, roads, or... with another vehicle. 3. This snowmobile was not manufactured for proper operation every time before starting the engine. Become familiar...the engine. SAFETY INFORMATION When you must know and use on pages 6-1-6-9 before starting the engine. Read the Owner's Manual and...
Owners Manual - Page 15

... of your clothes. 10. If you swallow some gasoline, inhale a lot of gloves or mittens that the fuel tank cap is HIGHLY FLAMMABLE. Wear an approved helmet, and a face shield or goggles. Operation 1. Allow the engine to hazards. A broken track, track fittings, or debris thrown by the track could cause an accident...
Owners Manual - Page 16

...packed snow require much longer stopping distances. 3. Always ride with fuel in . You may need help if you run out of fuel, have an accident, or damage your snowmobile unsafe for use ...Many surfaces such as necessary. 3-3 Fuel may also make the snowmobile illegal to the snowmobile not approved by Yamaha, or the removal of time. Allow the engine to cool off before storing the snowmobile...
Owners Manual - Page 18

VT600 9 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Headlight Shroud Storage compartment Tail/brake light Snow flap Side mirror (VT600 / VX600ER) Brake lever Headlight beam switch Parking brake lever Strap (MM600) Engine stop switch Throttle lever Drive select lever (VT600 / VX600ER) Starter handle Shroud latch Main switch Starter lever Thumb warmer control knob Grip warmer control ...
Owners Manual - Page 21

...the first opportunity. 5-3 will operate CA-01E B Mode A Idle or Switch starting Throttle switch Off Carburetor switch On Engine È É Ê 1 2 3 4 a b Idle or starting Run Trouble Carburetor switch Throttle switch ... If the oil level falls below the lower level, this light comes on , add engine oil to use the specified spark plug and spark plug cap. is activated, make sure...
Owners Manual - Page 22

... detect a malfunctioning sensor, disconnected coupler, broken lead, abnormally high coolant temperature, etc. Then, check that the coolant level of the above problems by flashing or staying on after the engine has been started or if it flashes, note the flash pattern, and then have a Yamaha dealer inspect the electrical circuit. ESU00278 Coolant...
Owners Manual - Page 39

...open (cold engine starting ) NOTE: @ The starter lever (choke) is not required when the engine is applied. Make sure that the engine stop switch ...OPERATION ESU00281 Starting the engine WARNING @ G G @ Be sure to the "ON" position. 1 "ON" 3. After the engine starts, put the starter...lever (choke) in the half-open (warm engine up the engine until it is returned to stall when the...
Owners Manual - Page 40

... emergency starter rope and the screwdriver handle out of the tool kit and proceed as possible to the closed position. 1 "START" CAUTION: @ G G Release the switch immediately after the engine starts. Tighten the emergency starter rope on any one attempt. @ ESU00248 Emergency engine starting Manual starting model". 2. Turn the main switch to start, release the...
Owners Manual - Page 41

WARNING @ Avoid contact with the edge of the primary sheave assembly. 1 Rope stopper 2 Primary sheave assembly edge 4. After the engine starts, put the starter lever (choke) in the "Starting the engine" and "Manual starting model" sections. 7-3 Grasp the screwdriver handle and pull briskly. Wind the rope counterclockwise three turns on the primary sheave assembly...
Owners Manual - Page 43

... reliable snowmobile. Become familiar with operating your snowmobile at maximum performance ...until you are the two basic factors of time. However, it has warmed up, you are an experienced rider. Please read this Owner's Manual...vehicle, and your riding position and your balance are ready to begin riding your snowmobile. 7-5 Pay particular attention to start the engine...
Owners Manual - Page 56

... band. @ NOTE: @ If you do not have a torque wrench available during a service operation requiring one, take the snowmobile to properly tighten nuts and bolts. 1Tool kit B È MM600 / SX600 / VX600ER É VT600 CAUTION: @ Before starting the engine, make sure that the tool kit is firmly seated in the holder and is secured with the...
Owners Manual - Page 61

...Carburetor (P.T.O. Large No. 1. Common problems are the most of elevation. WARNING @ Make sure that the throttle outer cable is less air as altitude increases. Your snowmobile can cause poor performance. Proper carburetion adjustments will correct the air/fuel ratio. 8-9 side) # 136... Operating at high altitude reduces the performance of a gasoline engine to about 3% for combustion.
Owners Manual - Page 67

... @ A B 3. When removing the dipstick be very hot after the engine has been run. Then put the dipstick in the drive chain housing. ...GL-3 SAE 75 or 80 È For models without reverse transmissions (MM600 / SX600) É For models with reverse transmissions (VT600 / VX600ER) CAUTION: @ Make sure that the ... @ The engine and muffler will be sure to remove any part of your...
Owners Manual - Page 86

.... 2. Oily or dirty V-belt or primary and secondary sheave assembly surfaces ...Clean. 2. Problem with the correct V-belt. 2. Engine does not turn the engine over with the ignition off to expel excess fuel. "Hydrolock" occurs when fuel has filled the crankcase when the vehicle has been transported...Remove the spark plugs and turn over several times with...
Owners Manual - Page 90

SPECIFICATIONS MM600 / SX600 / VT600 / VX600ER 2,990 mm (117.7 in): MM600 / VT600 2,760 mm (108.7 in): SX600 2,780...Engine oil type Carburetor type Fuel MM600 / SX600 / VT600 / VX600ER Liquid cooled 2-stroke, 7-port Parallel 3-cylinder 593 cm3 65.0 × 59.6 mm (2.56 × 2.35 in) 1,600 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, TM31 × 3 Unleaded gasoline R+M ; 88 or higher 2 Manual ...

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