2002 Yamaha Motorsports VK 540 lll Problems and Repair Information
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Free 2002 Yamaha Motorsports VK 540 lll manuals!
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Popular 2002 Yamaha Motorsports VK 540 lll Manual Pages
Owners Manual - Page 1
SNOWMOBILE
OWNER'S MANUAL
VK540EG
LIT-12628-02-19
8AC-28199-18
Owners Manual - Page 3
... number stamped on the frame of the machine. (See Fig. Å) 2 The engine number is stamped in ordering spare parts from your machine is stolen. ENGINE NUMBER (PRIMARY I .D. FRAME NUMBER:
861-002
B
B. KEY NUMBER:
861-011
C Record your frame number, engine number (Primary I.D.) and key number in the spaces provided, to assist you...
Owners Manual - Page 4
... made Yamaha one of Yamaha Motor Corporation, U.S.A. This manual is designed to ensure your Yamaha snowmobile. Should major repairs ever be required, you with your satisfaction. We hope... 1st Edition, April 2001 All rights reserved. VK540EG OWNER'S MANUAL © 2001 by a company wellknown for satisfactory service. Your choice of a Yamaha snowmobile assures you enjoy many hours...
Owners Manual - Page 5
... dealer.
WARNING
Failure to the machine operator, a bystander, or a person inspecting or repairing the machine.
NOTE:
A NOTE provides key information to the machine. This manual should remain with this manual by the following notations. WARNING
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE.
851-005
NOTE:
•
•
Yamaha continually...
Owners Manual - Page 6
... ...5-7 TOW HITCH ...5-7 PRE-OPERATION CHECKS ...6-1 FUEL ...6-1 ENGINE OIL ...6-2 THROTTLE LEVER ...6-2 MANUAL STARTER ...6-2 THROTTLE OVERRIDE SYSTEM (T.O.R.S.) CHECK ...6-3 BRAKE ...6-4 V-BELT ...6-4 DRIVE V-BELT GUARD ...6-5 DRIVE TRACK ...6-5 SLIDE RUNNERS ...6-5 SKI/SKI RUNNER ...6-6 STEERING SYSTEM ...6-6 LIGHTS ...6-6 BATTERY ...6-6 FITTINGS/FASTENERS ...6-6 SERVICE TOOLS AND SPARE PARTS...
Owners Manual - Page 7
PERIODIC MAINTENANCE ...8-1 MAINTENANCE CHART ...8-1 TOOL KIT ...8-4 SPARK PLUG INSPECTION ...8-4 ENGINE IDLE SPEED ADJUSTMENT ...8-5 THROTTLE CABLE ADJUSTMENT ...8-6 OIL PUMP CABLE ADJUSTMENT ...8-6 CARBURETOR ADJUSTMENT ...8-7 HIGH ... ...8-25 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 DIMENSIONS ...11-1 ENGINE ...11-1 CHASSIS ...11-1 ELECTRIC ...11-2 WIRING DIAGRAM ...12-1
Owners Manual - Page 8
.... SPECIFIC EXCLUSIONS from the date of parts or accessories that the machine be warranted for the period of purchase, plus a special early-season extension (if applicable). MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. All Yamaha snowmobile clutch components are not qualitatively equivalent to original parts. All parts replaced under this service.
Owners Manual - Page 9
... the following year. May I perform any specific questions on surfaces other in the Owner's Manual, that items requiring special tools or equipment be "voided" or "canceled." We do them? A. Abnormal wear is expected to what conditions is available for his setup, service and warranty repair work. If a question or problem arises regarding warranty, first contact the owner of...
Owners Manual - Page 10
... and receipts. by sending a postcard listing your snowmobile model name, engine serial number, dealer number (or dealer's name) as it is ...new mailing address. WARRANTY DEPARTMENT P.O. Box 6555 Cypress, California 90630
This will ...your warranty registration identification, your purchase. CHANGE OF ADDRESS
The federal government requires each manufacturer of a safety-related defect and recall. When...
Owners Manual - Page 13
...use is prohibited by the track could collide with another vehicle. 3. Do not operate the machine after drinking alcohol ... or function you ignore any of the machine, always perform the pre-operation checks on public streets, roads, or... Read the Owner's Manual and all of alcohol or drugs. 4. Such use on page 6-1 ~ 6-7 before starting the engine. ESU00010
SAFETY INFORMATION
...
Owners Manual - Page 18
... that the cause of the machine by varying the throttle position. Regulate the speed of the malfunction has been corrected and that the engine can be operated without a problem before starting ı Run Ç Trouble 1 Carburetor switch 2 Throttle switch 3 Throttle cable 4 Throttle valve a "ON" b "OFF"
5-2 WARNING
Check throttle, brake, and steering for...
Owners Manual - Page 24
...") containing max. 5% of your body or clothing during inspection or repair. ESU00074
FUEL Make sure there is tilted, this could cause the fuel to overflow. Do not fill the fuel tank all the way to prevent engine damage. When the machine is sufficient fuel in the tank. ESU00072
PRE-OPERATION CHECKS
NOTE:
Pre-operation checks should...
Owners Manual - Page 25
...throttle lever operation before starting the engine. It must open smoothly and spring back to idle when released.
816-025 ESU00088
MANUAL STARTER Check for damage.
815-...006
6-2 Do not use alcohol deicers or water absorbing additives with straight gasoline as specified. • • •
Be sure that snow and /or ice does not enter into the fuel...
Owners Manual - Page 27
... If the brake does not provide proper braking performance, inspect the brake for wear and damage. WARNING
Do not operate the machine if you find any problem with the V-belt guard removed.
6-4 ESU00092...
BRAKE (See page 8-14 for more details.) Test the brake at slow speed when starting out to an accident. Never run the engine without...
Owners Manual - Page 42
...oil
✽
Air bleed the oil pump if necessary.
✽
Oil filter
Check condition. Check operation. ✽ Repair if necessary.
6-2
Engine stop switch Throttle override system
✽
5-3 5-2, 6-3
It is recommended that these items be serviced by a Yamaha dealer.
8-1 Replace if necessary. Replace if necessary. Manual starter
Check operation and rope damage. ✽ Replace...
Owners Manual - Page 45
...performance may result.
If a spark plug shows a distinctly different color, there could indicate an intake track air leak or carburetion problem for that is also necessary to properly tighten nuts and bolts. 1 Tool kit
846-006
NOTE:
If you do not have a torque wrench available during a service...minor repair. The ideal coloration at this point is too long, overheating and engine damage...
Owners Manual - Page 50
... at high altitude reduces the performance of a gasoline engine, about 3% for every 305 m (1000 ft) of the problems found in high altitude riding. Carburetor adjustments are the most of elevation. He can tell you plan to overcome most important. Remember: less air at higher altitude means there is less horsepower available, even with less...
Owners Manual - Page 67
... over several times with throttle open or wipe spark plug dry. 2. Fuel supplied to a Yamaha dealer immediately for repair.
9-1 B. Engine does not turn engine over but doesn't start 1. "Hydrolock" (fuel has filled crankcase when vehicle was transported) ...Remove spark plug(s), turn over with carbon/wet ...Remove carbon/wipe spark plug dry, or replace spark plug. •...
Owners Manual - Page 68
... ...Consult dealer. 3. Broken clutch components ...Consult dealer. 2. Machine does not move ...foreign object is caught in drive line 1. Engine mount loose or broken ...Consult dealer. F. Clutch offset incorrect ...Consult dealer. 3. Problem with correct belt. 2. Secondary clutch worn or sticking ...Consult dealer. Noise or excessive vibration in track, or slide runner has...
Owners Manual - Page 71
... Bore × Stroke Idle speed Engine oil type Carburetor type Fuel Axial fan cooled 2-stroke, 7-port Parallel 2-cylinders 535 cm3 73.0 × 64.0 mm (2.87 × 2.52 in) 1200 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI B38-34 × 1 Unleaded gasoline R+M Pump octane ; 88 or higher 2 Electric and manual with recoil starter
Starting system...
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