2002 Yamaha Motorsports Kodiak 400 Auto. 4x4 Problems and Repair Information
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Popular 2002 Yamaha Motorsports Kodiak 400 Auto. 4x4 Manual Pages
Owners Manual - Page 1
LIT-11626-15-19
5GH-28199-12 READ THIS MANUAL CAREFULLY! It contains important safety information.
OWNER'S MANUAL
YFM400FAP
WARNING
This ATV should not be ridden by anyone under 16 years of age.
Owners Manual - Page 7
... ...5-7 Fittings and Fasteners ...5-8 Lights...5-8 Switches...5-8 Tires ...5-8 How to measure tire pressure...5-10 Tire wear limit...5-11 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3
Drive select lever operation and reverse driving...6-4 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING YOUR ATV...
Owners Manual - Page 8
8
PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Panel removal and installation ...8-5 Engine oil...8-12 Final gear oil ...8-15 Differential gear oil...8-18 Cooling system...8-20 Changing the coolant ...8-21 Axle boots...8-25 Spark plug inspection...8-25 Air ...
Owners Manual - Page 14
... if you do not follow these instructions: G Read this manual and all labels carefully and follow the age recommendation: -... or gravel one.
2-1 Beginners should never operate an ATV with engine size greater than 90cc. G Never carry passenger on any paved...under 16 years old should receive training from other vehicles including motorcycles and cars. G Never allow continued use of an ATV by...
Owners Manual - Page 17
... of skidding or sliding out of accessories. Test your brakes after leaving water. When it is safe to proceed in reverse, go slowly and be careful when skidding or sliding. Never modify an ATV through improper installation or use the size and type tires specified in this manual. Never exceed the stated load...
Owners Manual - Page 20
...5. Rear brake fluid reservoir 6. Fuel cock 12. Rear spring preload adjusting ring 2. V-belt case 9.
EBU00032
DESCRIPTION AND MACHINE IDENTIFICATION
1. Storage compartment and tool kit 4. Radiator cap 7. Front spring ... filter cartridge Engine oil dipstick Rear brake lever Left handlebar switches Starter (choke) Drive select lever Speedometer Main switch Fuel tank cap Auxiliary...
Owners Manual - Page 26
.... Coolant temperature warning light does not come on . EBU00714
Coolant temperature warning light checking method
ACB-09E
Turn the main switch to "ON" and the engine stop switch to inspect the electrical circuit.
4-4 Coolant temperature warning light comes on .
Coolant temperature warning light does not come on momentarily. Go ahead with...
Owners Manual - Page 31
...it difficult to speed up or slow down when you can't find or solve the problem yourself.
1. Before starting the engine, check the throttle to .
Consult a Yamaha dealer if you need to be hard ... to an idle any time the hand is operating smoothly. Correct the problem before you start the engine. WHAT CAN HAPPEN The throttle could cause an accident. HOW TO AVOID THE HAZARD...
Owners Manual - Page 35
..., which could cause an accident. Fuel tank cap
4-13 WHAT CAN HAPPEN The ATV could start to the park position before starting the engine without shifting into the park position.
HOW TO AVOID THE HAZARD Shift the transmission in gear or starting the engine. Fuel tank cap Remove the fuel tank cap by turning it counterclockwise...
Owners Manual - Page 43
... plug into the jack.
4-21
Do not use an automotive cigarette lighter or other accessories with the headlight turned on, the battery will lose its charge and engine starting may overload the circuit and cause the fuse to the "OFF" position. EBU00748
Auxiliary DC jack The auxiliary DC jack is in the...
Owners Manual - Page 47
... out of every ride. If the brakes do not provide proper braking performance, inspect the brake pads for one minute. Do not ride the ATV... working properly. Brake fluid leakage Check to see if any problem with improperly operating brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the machine inspected by a Yamaha dealer.
5-3 Brake...
Owners Manual - Page 49
... AVOID THE HAZARD Do not overfill the fuel tank. Be careful not to heat from the engine or the sun. Filler tube
5-5 gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can cause a fire and severe injury. Fuel expands when it may cause fuel system damage or vehicle performance problems.
WARNING
POTENTIAL HAZARD Improper care when...
Owners Manual - Page 52
...Service Manual for proper operation. Repair as necessary for correct tightening torque.
Manufacturer Front Rear DUNLOP DUNLOP
Size AT25 × 8-12 AT25 × 10-12
Type KT123 KT127
5-8 Other tire combinations are in working condition.
The tires... of the headlight switch, engine stop switch and any other switches. WHAT CAN HAPPEN Use of improper tires on this ATV, or ...
Owners Manual - Page 56
...switch to "ON" and the engine stop switch to "ON". 3. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. If there is a ...control or function you begin riding. 1.
Shift the drive select lever into the neutral or park position. EBU00161
EBU00672
OPERATION
WARNING
Indicates a potential hazard that could result in cold weather.
Turn the fuel...
Owners Manual - Page 79
Reduce your Owner's Manual for carrying cargo or ...this ATV or carrying or towing cargo improperly. MAXIMUM LOADING LIMIT G Vehicle loading limit: 210 kg (463 lb) * Total weight of trailer and cargo.... 500 kgf (1,102 lbf) Total weight of cargo, rider and accessories, and trailer hitch vertical load. WHAT CAN HAPPEN Could cause changes in your speed when adding additional loads....
Owners Manual - Page 110
... tire gauge Have a Yamaha dealer perform service if you are explained on the following pages. Electrical components can cause shocks or can catch clothing or parts of machine inspection, adjustment and lubrication are not familiar with machine service. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
Owner's manual 2. Owner's tool kit...
Owners Manual - Page 111
... repairs. WHAT CAN HAPPEN Improper installation of accessories or modification of accessories. HOW TO AVOID THE HAZARD Never modify this ATV and should be installed and used according to instructions. WARNING
POTENTIAL HAZARD Operating this manual is also necessary to properly tighten nuts and bolts.
NOTE: If you , the owner, with improper modifications. The service...
Owners Manual - Page 135
... specification. Spark plug wrench
Inspection The spark plug is an important engine ...component and is being ridden normally. Specified spark plug: DR8EA (NGK) Installation 1. Spark plug gap: 0.6 ~ 0.7 mm (0.02 ~ 0.03 in)
1. The ideal color on the white insulator around the center electrode is a medium-to-light tan color for a ATV that is easy to diagnose such problems...
Owners Manual - Page 163
... is compression.
Dry
Spark is clogged.
EBU00806
Troubleshooting charts Starting problems or poor engine performance
Turn the fuel cock lever to "OFF".
Turn the fuel cock lever to "ON". Remove the fuel hose from the fuel cock. Check the fuel flow.
Fuel cock is weak. Clean the fuel cock. No fuel.
2. Compression Use the electric starter to inspect.
3.
Ask a Yamaha...
Owners Manual - Page 165
... only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Rinse the dirt and degreaser... to do the job. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. Rinse the machine off immediately...
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