2002 Yamaha Motorsports Grizzly 660 Auto. 4x4 Problems and Repair Information
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Popular 2002 Yamaha Motorsports Grizzly 660 Auto. 4x4 Manual Pages
Owners Manual - Page 1
LIT-11626-15-01
5KM-28199-10
OWNER'S MANUAL
YFM660FP
WARNING
This ATV should not be ridden by anyone under 16 years of age. READ THIS MANUAL CAREFULLY!
It contains important safety information.
Owners Manual - Page 5
... AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. AN IMPORTANT SAFETY MESSAGE: G READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. INTRODUCTION...degree of craftsmanship and reliability that have any questions regarding the operation or maintenance of fine sporting, touring, and pace-setting racing machines. This manual will provide you have...
Owners Manual - Page 9
... ...5-9 Fittings and Fasteners ...5-9 Lights...5-9 Switches...5-9 Tires ...5-10 How to measure tire pressure...5-12 Tire wear limit...5-13 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Engine break-in...6-7 Parking ...6-8
Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING YOUR ATV...
Owners Manual - Page 10
8
PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/lubrication ...8-3 Panel removal and installation ...8-5 Engine oil...8-12 Final gear oil ...8-16 Differential gear oil...8-18 Cooling system...8-20 Axle boots...8-25 Spark plug inspection...8-26 Air filter element cleaning...8-29 ...
Owners Manual - Page 16
... under 16 years old should receive training from other vehicles including motorcycles and cars. A collision or rollover can result if you do not follow these instructions: G Read this manual and all labels carefully and follow the age recommendation: - Beginners should never operate an ATV with engine size greater than 90cc. G Never operate an ATV...
Owners Manual - Page 19
.... Never modify an ATV through improper installation or use the size and type tires specified in this manual for carrying cargo or pulling a trailer. G
G
G G G G G
Always be very cautious in order to reduce the chance of skidding or sliding out of accessories. If necessary, apply them several times to proceed in reverse, go slowly...
Owners Manual - Page 22
... cap 10. Rear shock absorber spring preload adjusting ring 2. V-belt case drain plug 9. Engine oil dipstick Recoil starter Coolant reservoir Drive select lever case check hose V-belt cooling duct check...in the figures of this manual.
3-1 Storage compartment and tool kit 3. Battery
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. Rear brake pedal 8. Fuel tank cap 12. Fuses ...
Owners Manual - Page 36
... of the throttle lever will return to .
If it is released. Before starting the engine, check the throttle to the idle position as soon as the lever is operating smoothly....is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. Correct the problem before you can't find or solve the problem yourself.
1. This could be sure it does not work...
Owners Manual - Page 48
... to the "OFF" position. 2. EBU00748
Auxiliary DC jack The auxiliary DC jack is in the "ON" position.
1. Start the engine. (See pages 6-1 ~ 6-3.) 3. Open the auxiliary DC jack cap and insert the accessory power plug into the jack.
4-24 The auxiliary DC jack can only be used when the main switch is located...
Owners Manual - Page 49
EBU00112
WARNING
Indicates a potential hazard that gets hot because the jack can be damaged. 4.
If accessories are used , cover it with the headlight turned on, the battery will lose its charge and engine starting may overload the circuit and cause the fuse to blow. CAUTION:
G
G
G
Do not use an automotive cigarette lighter or...
Owners Manual - Page 52
...out of every ride. If the brakes do not provide proper braking performance, inspect the brake pads for one minute. WHAT CAN HAPPEN You could... pages 8-36 ~ 8-37.)
WARNING
POTENTIAL HAZARD Riding with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the machine inspected by a Yamaha dealer.
5-3 Brake operation Test the brakes ...
Owners Manual - Page 53
... engine has been designed to the engine internal parts such as valves, piston rings, exhaust system, etc.
_
5-4 Gasohol containing methanol is sufficient gasoline in the tank. If knocking or pinging occurs, use a different brand of gasohol; EBU00886
Fuel Make sure there is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems...
Owners Manual - Page 58
... for proper operation.
5-9 Repair as necessary for proper operation. It must open smoothly and spring back to make sure they are in working condition.
Fittings and Fasteners Always check the tightness of the headlight switch, engine stop switch and any other switches. EBU00151
EBU00155
Throttle lever Check to the Service Manual for proper operation.
Owners Manual - Page 63
... you do not understand, ask your Yamaha dealer.
6-1 HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. Apply the rear brake lever. 2. Turn the fuel cock to " ". 4. Turn the main switch to "ON" and the engine stop switch to "ON". 3. EBU00161
EBU00672
OPERATION
WARNING
Indicates a potential hazard that could result in cold...
Owners Manual - Page 86
... additional loads, such as accessories or cargo. Always follow the instructions in vehicle handling which could lead to an accident. Tongue weight: 15 kgf (33 lbf) Vertical weight on trailer hitch point. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for braking. Reduce your Owner's Manual for carrying cargo or...
Owners Manual - Page 117
...
WHAT CAN HAPPEN Moving parts can start fires. Owner's manual 2.
Low-pressure tire gauge HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
8-1
Owner's manual and tool kit You are not familiar with machine service. EBU00515
PERIODIC MAINTENANCE AND ADJUSTMENT
Periodic inspection, adjustment and lubrication will keep your machine...
Owners Manual - Page 118
...accessories or modification of accessories. HOW TO AVOID THE HAZARD Never modify this ATV and should be installed and used according to instructions. The tools provided in the Owner's tool kit...10 11 12 13 14
8-2 The service information included in this manual is also necessary to an accident. All parts and accessories added to this vehicle should be genuine Yamaha or equivalent ...
Owners Manual - Page 143
...inspect. Measure the electrode gap with the specified plug. Instead, take the ATV to diagnose such problems yourself. Specified spark plug: DPR8EA-9 (NGK)
Installation 1. Clean the gasket surface. Wipe off ... dealer. Install the spark plug and tighten it to specification. Inspection The spark plug is an important engine component and is being ridden normally. You should replace the...
Owners Manual - Page 171
...spark plug.
4.
Compression normal.
There is fuel. 1. Use the electric starter.
Check the connections. Some fuel. Engine turns over quickly. EBU00806
Troubleshooting charts Starting problems or poor engine performance
Turn the fuel cock lever to chassis.
There is compression. Supply fuel.
Check the fuel flow. Clean the fuel cock.
Ignition Remove the spark plug and...
Owners Manual - Page 173
Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. A plastic bag and strong rubber band may cause water seepage and deterioration of wheel bearings, brakes, transmission seals and electrical devices. Use only enough pressure to -get-at places. 5. Once the majority of...
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