2016 Polaris Sportsman Touring 850 SP Problems and Repair Information
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Popular 2016 Polaris Sportsman Touring 850 SP Manual Pages
Owners Manual - Page 2
... more information about a safe riding experience with your Polaris vehicle, scan this card, or if it has been removed, please call 1-800-342-3764 for assistance. WARNING
The engine exhaust from this product contains chemicals known to the State of California to the owner's manual on the next page. A card containing important ATV...
Owners Manual - Page 6
... about major repairs is interested in the POLARIS Service Manual and can provide for all of POLARIS enthusiasts. For safe and enjoyable operation of your vehicle, be performed by a factory certified Master Service Dealer® (MSD) Technician. Snowmobiles All-terrain vehicles (ATVs) Low emission vehicles (LEVs) RANGER® utility vehicles BRUTUS® work vehicles SLINGSHOT®...
Owners Manual - Page 11
You should review this vehicle in your area. Call ATV Enrollment Express at specific intervals. A POLARIS ATV is a top priority for POLARIS. Familiarize yourself ...included in the purchase price of this information on your owner's manual. If you purchased a used POLARIS ATV in the United States, you can enroll in your vehicle are thoroughly inspected at (800) 887-2887 or visit www....
Owners Manual - Page 15
... and maintenance procedures and schedules described in well-ventilated areas.
The engine exhaust from this vehicle only outdoors or in the owner's manual.
13 Do not fill the tank neck. • If gasoline... in or near the area where refueling is performed or where gasoline is in safe operating condition before each use to Exhaust
Engine exhaust fumes are poisonous and can cause loss...
Owners Manual - Page 19
... transmission in neutral. Always move the 4X4 switch to one side. Travel straight down hills as described in the owner's manual....manual. Always move the 4X4 switch to ADC 4X4 before descending a hill. • Shift your weight rearward. • Never travel down a hill at high speed. • Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to ADC 4X4...
Owners Manual - Page 74
... starting the engine, perform the service outlined on page 122, and take the vehicle in the maintenance chart.
See page 92. If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is not thoroughly inspected after operation in water. The following areas need special attention: engine oil, transmission oil...
Owners Manual - Page 94
...-related service, however equivalent parts can indicate contaminants collecting in safe, reliable condition. Owners are based upon average riding conditions and an average vehicle speed of the Clean Air Act if a part supplied by federal law. Maintenance intervals in the following chart are responsible for performing the scheduled maintenance identified in this owner's manual. Severe...
Owners Manual - Page 95
... on page 58. Have an authorized POLARIS dealer or other qualified person perform these services. Item Maintenance Interval
(whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Winch (if equipped) Ź Air filter, pre-filter Coolant Ź...
Owners Manual - Page 96
...Engine oil change (see page 56) Change fluid every 25 hours if ADC is subjected to pressurize fuel pump; clean external surfaces 1000 (1600) Inspect for leaks
50 H 50 H
6M 6M
Ź Perform these services... other qualified person perform these procedures more often for vehicles subjected to severe use ) Ź Demand drive fluid Ź Rear gearcase oil Ź Transmission oil Ź General...
Owners Manual - Page 113
... performed by placing a suitable stand under the footrest frame. 6.
Wheel Removal
1. 2. 3. 4. Place the transmission in this manual and on the labels on page 146 for recommended tire type, size and pressure. Do not service axle nuts that have a cotter pin installed. Elevate the side of the vehicle by your ATV with worn tires, improperly inflated tires, non-standard tires...
Owners Manual - Page 138
...cleaner and air filter. Allow the engine to disperse through the entire fuel delivery system. Clean the air box. Never start the engine during the storage period will disturb ...front gearcase) • Rear gearcase • Transmission • Brake fluid (change every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning...
Owners Manual - Page 140
... or rope. Transporting the ATV
Follow these procedures when transporting the vehicle. 1. Secure the fuel cap, oil cap and seats. 5. Stop the engine. 2.
Lock the parking brake. 4. Remove the key to the front Aarm bolt pockets, racks or handlebars. 6. MAINTENANCE
Cleaning and Storage Accessories
Auxiliary power outlets provide 12-volt power for all models...
Owners Manual - Page 146
.... (261 kg) (includes operator, cargo and accessories) Dry Weight 759 lbs. (344.3 kg) (850) 767 lbs. (347.9 kg) (850 SP) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front...
Owners Manual - Page 148
SPECIFICATIONS
SPORTSMAN Touring 850 SP
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 149
SPECIFICATIONS
SPORTSMAN Touring 850 SP
Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 150
SPECIFICATIONS
SPORTSMAN XP 1000
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, cargo and accessories) Dry Weight 767 lbs. (347.9 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front...
Owners Manual - Page 152
SPECIFICATIONS
SPORTSMAN XP Touring 1000
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 153
SPECIFICATIONS
SPORTSMAN XP Touring 1000
Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 159
... of the vehicle owner. POLARIS Industries Inc. POLARIS warrants that Polaris provides on the date of purchase by original retail purchaser and continues for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or 30 calendar months from defects in addition to control emissions. Repairing or replacing other paid warranty extension.
Owners Manual - Page 160
... other similar causes beyond the control of any engine that has been structurally altered, or when the vehicle has been used for performing the scheduled maintenance identified in racing competition. WARRANTY
U.S.A. Tampering with the controlling state law. EPA Emissions Limited Warranty
Emission-related components also include any service that have been caused by the owner...
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