2016 Polaris RZR S 900 Problems and Repair Information
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Popular 2016 Polaris RZR S 900 Manual Pages
Owners Manual - Page 3
... experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we proudly produce an exciting line of utility and recreational products. Your manual contains instructions for all utility and recreational vehicles manufactured in the POLARIS Service Manual and can provide for purchasing a POLARIS vehicle, and welcome to our world...
Owners Manual - Page 9
...vehicle to strictly follow the recommended maintenance program outlined in your owner's manual. POLARIS strongly encourages you to take a training course. Your POLARIS vehicle is considered an off -road vehicle safety in your vehicle... vehicle. To access this vehicle in the United States, visit www.rohva.org or call POLARIS at specific intervals. ROHVA (Recreational Off-Highway Vehicle...
Owners Manual - Page 24
...clothing, immediately wash it off the engine when refueling. • Always refuel... the area where refueling is performed or where gasoline is highly flammable...manual for carrying cargo. Refueling
Gasoline is stored. • Do not overfill the tank. SAFETY
Safety Warnings
Improper Cargo Loading
Overloading the vehicle...fuel and remove the container from the vehicle before filling to avoid fuel...
Owners Manual - Page 38
... following conditions. • Operating in resolving any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving .
Gear Selector
P: Park R: Reverse N: Neutral L: Low Gear H: High Gear To change gears, stop the vehicle, and with engine speed above idle or while the vehicle is important to the desired gear. Always make sure...
Owners Manual - Page 57
... the transmission in the driver's seat and fasten the seat belt. 10. Read and understand the owner's manual and all cab doors are closed and latched when riding in this vehicle. 2. Visit the Recreational Off-Highway Vehicle Association web site (rohva.org) and take the free on training is also available through ROHVA. 3. Perform the pre...
Owners Manual - Page 64
... If it's impossible to engine oil, transmission oil, demand drive fluid, rear gearcase oil, and all grease fittings. NOTICE: Major engine damage can result if the vehicle is required before entering water. 2. Perform the services outlined in water. Give special attention to bring the vehicle in before starting the engine. OPERATION
Driving Through Water
Your vehicle can provide this...
Owners Manual - Page 69
...Towing this vehicle is unavoidable, place the disabled vehicle's transmission in this manual. See page 129. Exercise caution if the cargo load extends over the side of the vehicle.
Always read...OPERATION
Hauling Cargo
Your POLARIS vehicle has been designed to carry or tow a specific capacity. The total load (operator, passengers, non-factory installed accessories, cargo and weight on ...
Owners Manual - Page 83
....
81 Service and adjustments are explained in cold weather (engine frequently does not operate long enough to reach full operating temperature) Pay special attention to rise. MAINTENANCE
Periodic Maintenance Chart
Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle in the safest, most reliable condition...
Owners Manual - Page 85
... for vehicles subjected to pressurize fuel pump; Maintenance Interval
Remarks
Ź
Ź Ź Ź D
Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level PVT intake Coolant Power steering unit (if equipped) Headlight/taillight Air filter Front gearcase (demand drive) fluid Transmission...
Owners Manual - Page 86
...perform these procedures more often for vehicles subjected to pressurize fuel pump; replace as needed , torque to specification
Ź Spark plugs
100 H
12 M
Ź Perform these services.
84 Inspect for leaks at fill cap, fuel lines/rail and fuel pump...377; Engine oil change Ź Front gearcase (demand drive) fluid 50 H 50 H 50 H 50 H 50 H 50 H 50 H 3M 6M 6M 6M 6M 6M 6M Miles (...
Owners Manual - Page 87
...aim
250 H 500 H -
24 M 60 M
Ź Perform these services.
85 replace a cracked or damaged arrester before operating (see page 107)... 2000 (3200) Inspect; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for vehicles...Engine mounts Exhaust muffler/ pipe Ź Wiring 100 H 100 ...
Owners Manual - Page 107
... available range. 7. Apply the brakes. 4. PVT Drying
There may be damaged, your vehicle requires prompt service. Start the engine. 5. Your vehicle requires service as soon as possible. Place the transmission in PARK. Test for more than 10 seconds. 6. MAINTENANCE
POLARIS Variable Transmission (PVT) System
Belt Replacement/Debris Removal
4. Remove all debris from the entire clutch air...
Owners Manual - Page 129
... and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on the container for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system. See page 90. Fluid Levels Inspect the fluid levels. See page 125. Never start the engine during the storage...
Owners Manual - Page 132
...SPECIFICATIONS
RZR 900 / RZR 900 EPS
Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine..., accessories, tongue...
Owners Manual - Page 134
SPECIFICATIONS
RZR S 900 / RZR S 900 EPS
Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore...
Owners Manual - Page 144
...WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY...oil may cause engine damage. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. POLARIS SHALL ...and/or contamination for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees...
Owners Manual - Page 147
... 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or 30 calendar months from defects in addition to the following systems:
• Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems
The following parts are also considered emission-related components for your vehicle. The EPA emissions warranty period does...
Owners Manual - Page 148
... whose failure will increase emissions without significantly degrading engine/equipment performance. This limited warranty also does not cover any defective materials, components or products. Emission-related components also include any other similar causes beyond the control of any engine that has been structurally altered, or when the vehicle has been used in material or workmanship...
Owners Manual - Page 149
... in California are available in California. If you have any service that may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by the letter "B" in the owner's manual. POLARIS may be used for performing the scheduled maintenance identified in the ninth position of the...
Owners Manual - Page 153
...Warranty . 145-147 Engaging AWD...38 Engine Access Panel ...32 Engine Break-In ...49-50 Engine Fogging...128 Engine Oil ...88-91 Engine Starting ...53 Engine Stopping ...53 EPS ...28 Equipment Modifications ...24 Error Codes, Engine...-93 Gearcase Specifications ...96 Gearcases ...92-96 Demand Drive ...94-95 Front Gearcase ...94-95 Main Gearcase ...92-93 Specification Chart...96 Transmission ...92-93...
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