2013 Polaris Ranger 500 Midsize Problems and Repair Information

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Owners Manual - Page 2

WARNING Read, understand, and follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the State of the instructions and safety precautions in this manual and on all of California to follow all product labels. Failure to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4

... than ONE passenger on the 4X4, with more than 15 degrees 15 . Avoid sharp turns or turns while applying heavy throttle. Watch for your skills or the conditions. FOLLOW ALL INSTRUCTIONS AND WARNINGS. On hills steeper than THREE passengers on the CREW, or with another vehicle. READ OWNER'S MANUAL. At speeds too fast...
Owners Manual - Page 5

... gone into the engineering, design, and development of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. For safe and enjoyable operation of your POLARIS vehicle, making it the finest machine we've ever produced. WELCOME Thank you for all utility and recreational vehicles manufactured in this owner's manual. Be sure to...
Owners Manual - Page 10

...vehicle with guard removed. • Do not modify engine or clutch. When this vehicle without a valid driver's license. 7175566 Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is printed on the vehicle... operate this vehicle is not in operation, or unattended, place shift in serious injury or death. 7175488 Age 16 Warning Operating this manual differ from the...
Owners Manual - Page 11

... hand holds. • On paved surfaces - LOCATE AND READ OWNER'S MANUAL. they may seriously affect handling and control. • With non-POLARIS approved accessories - ALWAYS: • Wear your seat belt. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7176169 Discretionary Warning (Crew 500) WARNING Improper vehicle use can result in Severe Injury or Death. FOLLOW ALL...
Owners Manual - Page 12

... OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES. 1000 LBS. (455 kg) Reduce speed and allow greater distance for more detailed loading information. 7177073 X Passenger/Tire Pressure Warning (Crew 500) WARNING ...• Passengers can cause loss of the box. Overloading or carrying tall, off . Read Owner's Manual for braking when ...
Owners Manual - Page 15

...tire pressure as described in reverse, move slowly. Never go over the top of tires specified in a new area. Wet brakes may have this vehicle...vehicle. • Always stop the engine before operating in this manual. SAFETY Operator Safety • Always have reduced stopping ability. Allow a greater distance for climbing hills as specified on hills. Never climb hills with fuel...
Owners Manual - Page 18

... sparks in or near the area where refueling is performed or where gasoline is listed in the specifications section of this manual and on a label on the Vehicle The weight of an accident or overturn. SAFETY Operator Safety Cab Nets Riding in this vehicle without using the cab nets increases the risk of serious injury or death...
Owners Manual - Page 20

...tire pressure as described in the owner's manual and on a frozen body of water unless you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is not in reverse and slowly allow the vehicle...transmission in an accident or overturn. Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire ...
Owners Manual - Page 22

...the instrument cluster is moving could cause transmission damage. Do not attempt to power an auxiliary light or other optional accessories or lights. Using Low Range Always shift...problems. NOTICE: Shifting gears with the engine speed above idle or while the vehicle is used to shift gears with engine speed above idle or while the vehicle is left unattended, always place the transmission...
Owners Manual - Page 34

OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of a new engine will result in more efficient performance and longer life for the engine. Careful treatment of control, accident or overturn, which may result in serious injury or death. Engine and Drivetrain Break-in period. Add the recommended oil as needed to...
Owners Manual - Page 37

... sure all cab nets are ...sit in this manual. 33 Make ...1. Start the engine and allow it ...Perform the pre-ride inspection. See page 31. 2. Allow more than the recommended number of passengers for your skills, your path of travel at least two hours of age and tall enough to begin driving. 8. Apply the service brakes and shift the transmission into gear. 6. Driving with this vehicle...
Owners Manual - Page 40

.... Determine water depths and current before starting the engine, perform the service outlined on page 56, and take the vehicle to serious injury or death. Choose a crossing where both banks have gradual inclines. 3. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil, front and rear gearcases (if equipped), and...
Owners Manual - Page 48

...Miles (Km) Remarks Ź Perform these services...Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level...Transmission oil Ź Engine oil change at whichever maintenance interval is reached first. test Inspect; replace if necessary Inspect duct for vehicles subjected to severe use. D Have an authorized POLARIS dealer perform...
Owners Manual - Page 58

...transmission and engine. Failure to extend the life of balance, creating vibration and additional loads on POLARIS products only. Remove all debris from the clutch and engine... the underseat storage box. 2. Check for service if any other product. • Always .... However, as outlined in vehicle damage and severe injury or ...could result in the owner's manual. • This PVT system ...
Owners Manual - Page 63

...inches (1.63.2 mm) of freeplay is achieved at low engine speed. MAINTENANCE Throttle System WARNING Failure to check or maintain... 2. Perform a test drive to pick up speed. The throttle may be 1/16 to 1/8 inches (1.6-3.2 mm). Place the transmission in ...up and down. 6. Always check the pedal for service if throttle problems arise. Check the throttle pedal freeplay at the ...
Owners Manual - Page 75

...affected areas with clear water. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Allow the engine to salt or other elements can cause ...through the entire fuel delivery system. Clean the Exterior Make any necessary repairs and clean the vehicle as outlined above. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon...
Owners Manual - Page 88

... for which POLARIS has no responsibility, or by a defect in material or workmanship.This limited warranty does not cover damage due to perform any questions regarding your vehicle. This limited warranty excludes failures not caused by acts of any engine that you have been caused by the owner's or operator's improper maintenance or use only...
Owners Manual - Page 91

......35 Driving with a Passenger ...33 Driving, After Driving in Water ...55 Drying the Transmission...55 Dumping the Cargo Box...39 B Battery ...66-69 Charging (Conventional) ...69 Charging... Emissions Limited Warranty ...83-84 Engaging AWD ...41 Engine Break-In ...30 Engine Fogging...72 Engine Idle Speed ...59 Engine Oil...46-48 Engine Speed Display...27 Engine Starting ...32 Engine Stopping ...32 ...
Owners Manual - Page 93

..., Accessory ...18 Plugs, Fouled ...51 Polaris Products ...76 Polishing the Vehicle ...70 Pre-Ride Inspection...31 Programmable Service Interval ...27 PVT Break-In ...30 PVT Drying...55 PVT System ...55 PVT System Operation ...54 PVT Warning ...54-55 PVT, Cleaning Debris...54 S Specifications ...74-75 Specifications, Gearcase ...49 Speed, Towing ...39 Speedometer ...24 Starting the Engine...

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