2012 Polaris RZR Problems and Repair Information
Get Help and Support for Polaris
View All Support Options Below
Free 2012 Polaris RZR manuals!
Problems with 2012 Polaris RZR?
Ask a Question
Other Models
Free 2012 Polaris RZR manuals!
Problems with 2012 Polaris RZR?
Ask a Question
Other Models
Popular 2012 Polaris RZR Manual Pages
Owners Manual - Page 4
...cab nets. • reduce speed and use can result in SEVERE INJURY or DEATH NEVER Operate: • without first viewing safety video and quick start guide. • with more than three passengers in a 4-seat vehicle...passenger in a 2-seat vehicle. • with non-Polaris approved accessories -
ALWAYS: • keep hands and feet inside vehicle. READ OWNER'S MANUAL. pavement may seriously ...
Owners Manual - Page 5
... of excellence for all of POLARIS owners. Your manual contains instructions for minor maintenance, but information about major repairs is interested in your service needs during, and after, the warranty period. Have your accessories and clothing delivered right to your dealership for all utility and recreational vehicles manufactured in the world today. Your POLARIS dealer knows...
Owners Manual - Page 19
.... Always follow proper procedures as described in the owner's manual. • Always descend a hill with the transmission in the owner's manual.
If crossing a hillside is unavoidable, always follow proper ...hill unless absolutely necessary. Never descend a hill with the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to ...
Owners Manual - Page 28
SAFETY
Safety Labels and Locations
Discretionary Warning (RZR)
WARNING Improper vehicle use extra caution when carrying a passenger. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-POLARIS approved accessories they may seriously affect handling and control. • with more...
Owners Manual - Page 29
SAFETY
Safety Labels and Locations
Discretionary Warning (RZR 4)
WARNING Improper vehicle use extra caution when carrying passengers. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-POLARIS approved accessories - IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
7176607...
Owners Manual - Page 42
Using Low Range
Always shift into low gear for any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving . Do not attempt to shift gears with the engine idling, move the lever to the desired gear. Gear Selector
Tip: Maintaining shift linkage adjustment is at idle. See your dealer...
Owners Manual - Page 60
... eye protection (goggles or face shield). 4. Place the transmission in the driver's seat and fasten the seat belt. 8. See page 52. 3. Always use the cab nets while riding in this period. 6. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 5. Do not carry a passenger until you have...
Owners Manual - Page 66
... gradual inclines. The large tires on page 109, and take it 's impossible to bring the vehicle to engine oil, transmission oil, demand drive fluid, rear gearcase oil, and all grease fittings. After leaving water, test the brakes. Determine water depth and current before starting the engine, perform the service outlined on your dealer for service before entering water...
Owners Manual - Page 75
...
Remarks
Miles (Km...Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine...Perform all services at whichever maintenance interval is reached first. test Inspect level; clean often Check operation; clean; E Emission-Related Service Have an authorized POLARIS dealer perform these procedures more often for vehicles...
Owners Manual - Page 76
...tank cap, lines, filter, pump, throttle body; replace if necessary Inspect duct for vehicles subjected to severe use. MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first) Hours Calendar Engine breather E filter (if equipped) Engine oil change
100 H 100 H 100 H
12M 6M 6M
Perform these services.
72 adjust; lubricate; pressure...
Owners Manual - Page 77
... Inspect for vehicles subjected to water...Engine mounts Exhaust muffler/ pipe
Ignition timing
Remarks
Miles (Km) 1000 (1600) Inspect; adjust when parts are replaced Adjust as needed Inspect periodically; and driven) Drive belt
Front wheel
bearings
Brake fluid
Spark arrester Idle speed
Toe adjustment
Headlight aim
Perform these services...
Owners Manual - Page 97
... as outlined in the owner's manual. • This PVT system is...balance, creating vibration and additional loads on components. MAINTENANCE
POLARIS Variable Transmission (PVT) System
WARNING
Failure to comply with the instructions in ... maintenance procedures. The PVT system rotates at a high speed. Extensive engineering and testing has been conducted to make sure the PVT housing is responsible...
Owners Manual - Page 101
.... Throttle Pedal
Throttle Freeplay Inspection
1. Always check the pedal for service if throttle problems arise. Check the throttle pedal freeplay at low engine speed. Start the engine.
Throttle Freeplay
If the throttle pedal has excessive play due to 1/8 inches (1.53 mm).
97 Place the transmission in the Periodic Maintenance Chart beginning on page 69. Immediately...
Owners Manual - Page 123
... • Transmission fluid • Brake fluid (change fluids as recommended. MAINTENANCE
Cleaning and Storage
Storage Tips
NOTICE: Starting the engine during the storage period. Air Filter / Air Box Inspect and clean or replace the pre-filter and air filter. Add or change every two years and any necessary repairs and clean the vehicle as...
Owners Manual - Page 126
SPECIFICATIONS
RANGER RZR / RZR S
Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance ...
Owners Manual - Page 127
... Pressure - Reverse Gear Reduction - Rear Tire Pressure - SPECIFICATIONS
RANGER RZR / RZR S
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Rear Brakes, Front/Rear Headlights Headlights (LE models) Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump 2W-50 Automatic POLARIS Variable Transmission Dual Range P/R/N/L/H 8.71:1 5.94:1 3.14:1 3.82...
Owners Manual - Page 129
... Drive Ratio - SPECIFICATIONS
RANGER RZR 4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Final Tire Size - Front Tire Size - Low Gear Reduction - Reverse Gear Reduction - Rear Brakes, Front/Rear Headlights Headlights (LE models) Taillights Brake Lights Instrument Cluster Auxiliary DC Outlets Wet Sump 2W-50 Automatic POLARIS Variable Transmission Dual Range...
Owners Manual - Page 136
...:
Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of completing an effective repair. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. improper engine timing; unauthorized repairs; improper fuel; WARRANTY
LIMITATIONS OF WARRANTIES AND REMEDIES
Warranty applies to the product...
Owners Manual - Page 141
... PURPOSE. This limited warranty also does not cover any engine that may not apply...service that has been structurally altered, or when the vehicle has been used in the owner's manual. This limited warranty also does not cover physical damage, corrosion or defects caused by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls. Any qualified repair...
Owners Manual - Page 145
...Warranty . 136-137 Engaging AWD...40 Engine Break-In ...51 Engine Fogging...120 Engine Idle Speed ...98 Engine Oil ...76-79 Engine Starting ...54 Engine Stopping ...54 EPS ...36 Equipment Modifications ...7 Error Codes, Engine... ...84 Main Gearcase ...82-83 Rear Gearcase ...85 Specification Chart ...86 Transfer Case ...80-81 Transmission...82-83 Gears, shifting...38 Gloves ...9 Grill Removal ...
2012 Polaris RZR Reviews
We have not received any reviews for the 2012 Polaris RZR yet.