2010 Polaris Sportsman Touring 850 EPS Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this card, or if it has been removed, please call 1-800342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page.
Owners Manual - Page 5

... about major repairs is interested in the Polaris Service Manual and should be sure to your dealership for all utility and recreational vehicles manufactured in the world today. Have your Polaris vehicle, making it the finest machine we've ever produced. Many years of experience have gone into the engineering, design, and development of your accessories and...
Owners Manual - Page 11

... safety training is included in the purchase price of this information on your owner's manual. Call ATV Enrollment Express at 1-800-342-3764. 7 Familiarize yourself with printed materials...If you purchased a used Polaris ATV in your vehicle are thoroughly inspected at specific intervals. This preventive maintenance program is an off-road vehicle. If you and your dealer or local law ...
Owners Manual - Page 15

... or death in or near the area where refueling is performed or where gasoline is stored. • Do not overfill...reproductive harm. Operate this product contains chemicals known to Exhaust Engine exhaust fumes are poisonous and can cause loss of an ... soap and water and change clothing. Never start the engine or let it off with the engine stopped, and outdoors or in a well ventilated area...
Owners Manual - Page 19

... a hill with the transmission in the owner's manual. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 39. • Always check the terrain carefully before descending a hill. • Shift your weight rearward. • Never travel down a hill at an angle, which would cause the vehicle to lean sharply to...
Owners Manual - Page 20

...stopped. • Dismount on the uphill side of the vehicle, or on the left if the vehicle is lost: • Lean forward to ADC 4X4 before ascending or descending a hill. SAFETY Safety Warnings Stalling...the owner's manual. See page 66. See page 39. See page 66. If the ATV begins rolling backwards: • Keep operator and passenger body weight uphill. • Never apply engine power. •...
Owners Manual - Page 30

... 39. The reverse override button also acts as a MODE button. 4X4 Switch Use the 4X4 switch to either 4X4 position. 26 FEATURES AND CONTROLS Switches Headlight Switch 4X4 Switch Mode/Reverse Override Switch Main Key Switch Engine Stop Switch Mode/Reverse Override Switch This vehicle is open can cause loss of control, which may result in...
Owners Manual - Page 37

... NOTICE: Shifting gears with the engine speed above idle or while the vehicle is idling, move the lever to a complete stop. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is left unattended, always place the transmission in heavy pulling situations and when operating at less than seven miles per hour for extended periods...
Owners Manual - Page 43

...) System The ADC system allows engine braking to all four of the following conditions occur: • The 4X4 switch is moved out of the ADC 4X4 position • Vehicle speed exceeds 15 mph (24 km/h) • The throttle is open (throttle is applied) • The transmission is shifted to ADC 4X4 before ascending or descending a hill...
Owners Manual - Page 72

... a crossing where both banks have gradual inclines. 3. Perform the services outlined in water, restarting can operate through water with a maximum recommended depth equal to the bottom of speed. Avoid sudden movements. • Maintain a steady rate of the footrests. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease...
Owners Manual - Page 81

... interval is reached first. E Emission-related service (Failure to severe use. Maintenance Chart Key X Perform these services. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Passenger seat latch Wheels/fasteners Frame fasteners Engine oil level X Air filter, pre-filter...
Owners Manual - Page 85

...Reinstall and tighten the dipstick. Never check the oil with a clean cloth. 3. Position the vehicle on page 80 for ambient temperature operation. Remove the dipstick and check the oil level. 5....Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for the part numbers of the ATV. Oil may cause serious engine...
Owners Manual - Page 114

MAINTENANCE Vehicle Immersion If your dealer before starting it, follow the procedure on page 114 for service as soon as possible, whether you succeed in starting the engine. If it or not. 8. Remove the spark plug... . 5. Move the ATV to dry land or at the very least, to your vehicle becomes immersed, major engine damage can result if the machine is present, dry the air box and replace the...
Owners Manual - Page 131

Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 124. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. Allow the engine to disperse through the entire fuel delivery system. Air Filter / Air Box 1. See page 101. 2. Add Polaris Carbon...
Owners Manual - Page 140

SPECIFICATIONS SPORTSMAN 550 Touring EPS 735 lbs. (333 kg) (includes operator, passenger, cargo, accessories) Dry Weight 772 ...Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 32 oz. (946 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Fuel System Visteon Electronic Fuel Injection Fuel Delivery Electronic Fuel Pump (in tank) Engine ES550PLE011 Displacement 549 cc Bore x Stroke 96...
Owners Manual - Page 141

SPECIFICATIONS SPORTSMAN 550 Touring EPS Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 142

SPECIFICATIONS SPORTSMAN 850 Touring EPS 735 lbs. (333 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs...Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 32 oz. (946 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Fuel System Bosch Multi-Port Sequential Electronic Fuel Injection Fuel Delivery Electronic Fuel Pump (in tank) Engine EH085OLE013 Displacement 850 cc Bore x...
Owners Manual - Page 143

SPECIFICATIONS SPORTSMAN 850 Touring EPS Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 148

... IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. HOW TO OBTAIN WARRANTY SERVICE If your ATV. 2. Please work with controlling state law. This warranty gives you specific legal rights, and you use and when maintenance and installation are void because of the Warranty Registration form to perform warranty service. If any Polaris Servicing Dealer to the dealer. (THE COST...
Owners Manual - Page 152

.... This limited warranty excludes failures not caused by fire, explosions or other similar causes beyond the control of the vehicle's emission controls. This limited warranty also does not cover physical damage, corrosion or defects caused by a defect in material or workmanship.This limited warranty does not cover damage due to perform any service that you use...

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