2008 Polaris Sportsman 800 EFI Touring Problems and Repair Information

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Owners Manual - Page 1

... safe and enjoyable operation of your dealership for minor maintenance, but information about major repairs is interested in the Polaris Service Manual and should be sure to your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Have your accessories and clothing delivered right to our worldwide family of Polaris owners. Many years of...
Owners Manual - Page 5

...'s manual, which includes valuable information about all keys are responsible for your personal safety, the safety of others (including your passenger), and the protection of your vehicle, including safe operating procedures. Remove the spare key and store it with one of your vehicle's identification numbers and key number in a safe place. VIN #### Engine Serial...
Owners Manual - Page 8

... tall, off and walk if conditions require 7174028 + Tire Pressure/Load Warning WARNING Tire Pressure/Load IMPROPER TIRE PRESSURE OR Warning OVERLOADING can cause loss of SEVERE INJURY...and allow greater distance for more detailed loading information. 7175089 + 8 Read Owner's Manual for braking when carrying cargo. TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM ...
Owners Manual - Page 9

... under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Loss of control or forward flipover may cause sudden increases in 4X4 (AWD). Tow only from tow hooks or hitch. See Owner's Manual. 7175106 9 Safety Decals and Locations Rack Warning SAFETY Rack Warning...
Owners Manual - Page 13

...an off-road vehicle. You should review this vehicle in your ATV. Familiarize yourself with printed materials that all laws and regulations concerning the operation of your owner's manual. You were also... training is designed to take the ATV RiderCoursesm by calling ATV Enrollment Express at specific intervals. 13 Purchasers of a used Polaris ATV, you and your eligible family ...
Owners Manual - Page 18

...sharp angles. • Always use the size and type of tires specified for your ATV, and always maintain proper tire pressure. • Never modify an ATV through improper installation or use of accessories. • Never exceed the stated load capacity for your view...Safety • Always check for obstacles or people behind the ATV before operating in this manual for carrying cargo or towing.
Owners Manual - Page 28

...Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to ADC 4X4 before descending a hill. Never operate with the transmission in neutral. Always check the terrain carefully before ascending or descending a ... 69. Always descend a hill with the transmission in the owner's manual. SAFETY Rider Safety WARNING POTENTIAL HAZARD Traveling downhill improperly.
Owners Manual - Page 30

... Always move the 4X4 switch to keep body weight uphill. Dismount on the uphill side of the vehicle, or on the left if the vehicle is lost: Lean forward to ADC 4X4 before ascending or...page 70. 30 WHAT CAN HAPPEN The vehicle could overturn. Turn the ATV around and remount, following the procedure described in the owner's manual. Never apply engine power. See page 47. Never apply...
Owners Manual - Page 44

... stroke. See your Polaris dealer for service. Grasp the recoil starter rope handle tightly. Do not extend the starter rope so far that it from the vehicle. To remove the seat, pull the... is not working properly, do not allow a passenger to ride the vehicle. Pull the seat upward to pull when the engine is not seated properly, water may enter the recoil housing and damage components...
Owners Manual - Page 45

... switch to protect smooth, level surfaces from tire damage. There is on . ADC 4X4 Mode When the switch is on 2X4, the vehicle is in one-wheel drive when the differential is on ADC 4X4, the ADC system allows engine braking to the length of 4X4 in the instrument cluster will automatically disengage. See page 36...
Owners Manual - Page 73

...Through Water OPERATION After running the vehicle in water, it's critical to your dealer for service before starting the engine. Perform the services outlined in water that exceeds the...serviced as outlined in the maintenance chart. CAUTION Major engine damage can result if the vehicle is operated in the maintenance chart. The following areas need special attention: engine oil, transmission...
Owners Manual - Page 80

... first. Have an authorized Polaris dealer perform these services. apply dielectric grease if replacing lamps Make adjustments as needed . Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Passenger seat latch Wheels/fasteners Frame fasteners Engine oil level X Air filter, pre...
Owners Manual - Page 82

... M 12 M 12 M 12 M Fuel system X Radiator (if applicable) X Cooling hoses (if applicable) X Engine mounts Exhaust muffler/ pipe E Q Spark..., pump; Headlight aim X Perform these services. ...vehicles subjected to water, mud, etc. 1000 (1600) Inspect; MAINTENANCE Item Periodic Maintenance Chart Maintenance Interval (whichever comes first) Hours Calendar E Q Valve clearance Remarks Miles...
Owners Manual - Page 84

... See page 137 for ambient temperature operation. Follow the manufacturer's recommendations for the part numbers of Polaris PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may cause serious engine damage. MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use the recommended oil. Always use 2W-50 oil.
Owners Manual - Page 101

... of the vehicle by your authorized Polaris dealer. Make sure the wheels are critical component operations. Always replace tires when the tread depth measures 1/8" (3 mm) or less. Tire Tread Depth Always replace tires when tread depth is worn to the specifications section beginning on your ATV and in the owner's manual. Stop the engine. Place the transmission in...
Owners Manual - Page 112

... it or not. 9. If it's impossible to take your vehicle becomes immersed, major engine damage can result if the machine is present, dry the air...service as soon as possible, whether you succeed in starting it , follow the steps outlined below the footrests. 3. Check the air box. Remove the spark plug. 5. MAINTENANCE Vehicle Immersion CAUTION If your ATV to a dealer before starting the engine...
Owners Manual - Page 126

Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Fill the fuel tank. 2. See page 111. 126 Allow the engine to disperse through the entire fuel delivery system. See page 87. See page...
Owners Manual - Page 138

... Demand Drive Fluid Capacity Transmission Oil Capacity Engine Displacement Bore x Stroke Alternator Output Compression Ratio Fuel System Ignition System Ignition Timing Spark Plug Spark Plug Gap Lubrication System Driving System Type Front Suspension Rear Suspension * Based on EU Directive 76/432/EC 600 lbs. (272 kg) (includes operator, passenger, cargo, accessories) 770 lbs. (349...
Owners Manual - Page 140

...Fuel Injection Electronic Ignition Variable - SPECIFICATIONS...Transmission Oil Capacity Engine Displacement Bore x Stroke Alternator Output Compression Ratio Fuel System Ignition System Ignition Timing Spark Plug Spark Plug Gap Lubrication System Driving System Type Front Suspension Rear Suspension * Based on EU Directive 76/432/EC 600 lbs. (272 kg) (includes operator, passenger, cargo, accessories...
Owners Manual - Page 144

... 1000 hours when subjected to perform warranty service. however, you must take it to a Polaris dealer authorized to resolve any of non-recommended lubricants may cause engine damage. Engine Oil 1. SPARK ARRESTOR Polaris warrants that you if inconsistent with your dealer to repair Polaris ATVs. HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must present your...

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