2007 Polaris 120 Problems and Repair Information

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Owners Manual - Page 3

Failure to follow all product labels. WARNING The engine exhaust from this manual and on all of California to cause cancer, birth defects or other reproductive harm. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 4

...years of experience have gone into the engineering, design, and development of Polaris enthusiasts. Have your accessories and clothing delivered right to our ...vehicles (ATVs) • RANGER utility vehicles • Victory motorcycles We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in our complete line of apparel, parts and accessories...
Owners Manual - Page 5

..., but major repairs are thoroughly inspected at various intervals. We've provided this manual with safety as a top priority. This Owner's Manual contains instructions for the part numbers of your service needs during, and after, the warranty period. Since the operator will be a newcomer to the exciting winter sport of snowmobiling, please be performed by a Factory...
Owners Manual - Page 6

... the information in your new Polaris snowmobile! 3 Your safety and the safety of the snowmobile, you don't understand, and pay close attention to read your manual, and then enjoy riding your owner...
Owners Manual - Page 7

... Any reprinting or reuse of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Printed in part, is based on the latest ...within , whether whole or in U.S.A. 2007 120 Snowmobile Owner's Manual P/N 9920513 4 Copyright 2006 Polaris Sales Inc. POLARIS and POLARIS THE WAY OUT are intended for ...
Owners Manual - Page 9

... Polaris snowmobile, there are some important things that you need to ensure warranty coverage. Serious damage to the vehicle may occur if the maximum rider weight capacity is necessary to know. ...if you don't follow the instructions. 6 PARENTS: Do not allow a child to operate this manual it means PAY ATTENTION because you could die or be operating the snowmobile. Your safety and the...
Owners Manual - Page 10

...Air Pollution As a part of Polaris' plan for the snowmobile's compatibility within the environment, our engineers are attempting to do our part through the manufacture of quieter machines, and we may annoy ...meaningful, all regulations require the cooperation of potential air pollution. The four-stroke engine used in the effort to the reduction of the snowmobile owner. We expect our efforts ...
Owners Manual - Page 16

... on the decal. General Warning Decal WARNING • Read and understand warnings and the Owner's Manual before starting the engine. • When operating this vehicle without guards and shields in position, or with the engine idling. • If Owner's Manual is intended for daylight use in restricted off , contact your Polaris dealer for a replacement. Severe...
Owners Manual - Page 23

... the switch. It could burn your snowmobile. Push the stop . 3. The engine should stop switch down. Pull the tether strap off . YOUTH SECTION Pre-Ride Check n Gas Level Always have an adult put gas in this Owner's Manual. Have an adult check the gas level to make sure that ALL 3 WAYS TO STOP are ? Before...
Owners Manual - Page 29

...serviced before operating the snowmobile. If the lever hesitates or seems sticky, do not start the engine. Manually...Manual Read and make sure the throttle lever compresses evenly and smoothly. n Check the brake for proper operation before operating the vehicle...specifications. If the throttle does not function smoothly, do not start the engine. See page 31 for proper ...
Owners Manual - Page 40

... conditions are substantially reduced when operating on snow. Teach all operators to stop the engine. Make sure all driving conditions. Maximum control will be best to drive only in...surfaces.Teach your child to reduce speed to maintain control in snow, stop the engine, dismount, and manually move the front or rear of water. The snowmobile may be attained by ...
Owners Manual - Page 51

.... Specifications and adjustments for engine tune-ups are located in the Service Manual, which is equipped with a check engine light and it comes on, you contact an authorized Polaris dealer to operate on your snowmobile. You are required by U.S. ADULT SECTION Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the...
Owners Manual - Page 52

... sure the exhaust system and engine have cooled before tipping the snowmobile on page 94. Always make adjustments to your snowmobile calls for your snowmobile. These inspections should be performed by a qualified service technician. If, during the course of the warranty period, part failures occur as outlined in this manual. Personal safety is critical when...
Owners Manual - Page 83

SPECIFICATIONS Capacities and Dimensions Body Style Rider/Weight Capacity Dry Weight Fuel Tank Capacity Engine Oil Capacity Height Length Width Track Length .... (76.2 cm) Centrifugal #40 Suspension Front Type IFS Shock Type Rear Type IFS Mini Mini Indy Engine and Cooling Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Idle RPM +/- 200 Main Jet Pilot Jet Cutaway...
Owners Manual - Page 85

Aerosol) Premium 4 Synthetic 0W-40 Engine Oil (4-Cycle)(qt.) Gearcase/Transmission Lubricants Premium Synthetic Gearcase Lubricant (qt.) Premium Front Gearcase Fluid (8 oz.) Premium Demand Drive Hub Fluid (8 oz.) Grease/Specialized Lubricants Grease Gun Kit, Premium All Season (3 oz.) Premium All Season Grease (3 oz. cartridge) Premium All Season Grease (14 oz. cartridge) Dielectric Grease (...
Owners Manual - Page 86

... experienced 6. When contacting us about parts, service, or warranty, always provide the following information: 1. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Serial number 2. Dealer name 4. Contact your snowmobile and its engine. Previous correspondence Use the page provided near...
Owners Manual - Page 90

...Should a failure occur during the warranty period resulting from warranty coverage in competition or for commercial purposes. Warranty does not apply to parts exposed to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have been properly set up /delivery Loss of completing an effective repair. surface imperfections caused by an unauthorized...
Owners Manual - Page 92

... visits are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is subject to validate this warranty. Gaskets are excluded from coverage. WARRANTY Polaris Second Year Engine Service Contract Coverage for second year engine failures due to the ECU box, coils, stator plate, and sensors. The fuel pump is automatic with no additional paperwork required.
Owners Manual - Page 95

... the parts and labor charges for 4000 kilometers (2485 miles) of vehicle travel, 200 hours of operation, or 30 calendar months, whichever comes first. This includes components whose failure increases the snowmobile engine's emissions. Replacing or repairing other components not covered by this warranty. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL...
Owners Manual - Page 96

... excludes failures not caused by a defect in the owner's manual. Polaris can deny an emissions warranty claim if any service that may result in racing competition. Owners are responsible for performing the scheduled maintenance identified in material or workmanship. WARRANTY Snowmobile Engine Emissions Limited Warranty Some states do not allow limitations on how long an implied...

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