2006 Polaris Sawtooth Problems and Repair Information
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Popular 2006 Polaris Sawtooth Manual Pages
Owners Manual - Page 3
WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. If you cannot locate this product contains chemicals known to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4
... for minor maintenance, but information about major repairs is interested in your vehicle best and is outlined in the Polaris Service Manual and should be sure to our world-wide family of your service needs during, and after, the warranty period. For safe and enjoyable operation of your Polaris vehicle, making it the finest machine we've...
Owners Manual - Page 9
...ATV Enrollment Express at specific intervals.
6
Safety ...vehicles, such as motorcycles and cars. Age Restrictions
This vehicle is included in the purchase price of age. Operation is designed to ensure that explain safe operating procedures. This training is an ADULT VEHICLE ONLY. A Polaris ATV is not a toy and can result in serious injury or death.
You should review this manual...
Owners Manual - Page 14
...The warranty on your ATV. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on a Polaris ATV any equipment that consumers do not install on the vehicle....accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of the vehicle, or make any modifications have been made to the vehicle...
Owners Manual - Page 26
... or improperly dismounting while climbing a hill. WHAT CAN HAPPEN The vehicle could overturn. If the ATV begins rolling backwards: Keep weight uphill... hill. Gradually apply the front brakes (right lever). Never apply engine power. Dismount on uphill side, or to either side if ATV ... in the owner's manual. Apply the front brake gradually. Turn the ATV around and remount...
Owners Manual - Page 35
... will severely damage and adjustments are required the engine. TIRE PRESSURE IN PSI (KPa): FRONT 4 (27,6) REAR 3 (20,7) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS...firmly secured to the racks. Read Owner's Manual for braking when carrying cargo. See your risk of this vehicle ATTENTION S Specific without 40_ to 27_ C. more detailed loading information...
Owners Manual - Page 41
Always check the lever for service if throttle problems arise. If the throttle cable should stick in an accident if the...or operate an ATV with sticking or improperly operating throttle controls could cause an accident and lead to increase engine speed and vehicle movement. Always contact your safety. FEATURES AND CONTROLS
Throttle Lever
Press the throttle lever (1) toward the ...
Owners Manual - Page 47
FEATURES AND CONTROLS
The transmission gear selector (A) is moving could cause transmission damage. To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is located on the right side of the vehicle.
Automatic Transmission Gear Selector
A R N F
CAUTION
Shifting gears with the engine idling, move the lever to the desired gear.
44 F: Forward...
Owners Manual - Page 48
...cab when not installed.
45 Place the transmission in the tool kit for removing or installing the lever. Make sure the stop switch and main key switch are on a level surface. 2. NOTE: If the engine is cold, use the kick-start lever to start the engine until the battery is serviced...AND CONTROLS
If the battery becomes too weak to start the engine, use the choke as outlined on page 48.
4. ...
Owners Manual - Page 51
... as outside temperatures decrease. The choke can be drained. A rising oil level could indicate condensation in an enclosed area.
1. 2. 3. 4. Turn the fuel valve on the vehicle. Sit on . Starting the Engine
WARNING
Engine exhaust contains poisonous carbon monoxide and can lead to the top of consciousness resulting in the ON position, then turn the...
Owners Manual - Page 63
... the engine. Have the vehicle serviced by your vehicle becomes immersed, and it's impossible to take it 's critical to dry out the pads. Avoid rocks and obstacles. 5. The following areas need special attention: engine oil, transmission oil... slowly, balance your dealer for service before crossing. 2. Perform the services outlined in water deeper than the bottom of the footrests (A).
Owners Manual - Page 69
... See Pre ed. Tires
" Brake fluid level " Brake lever travel
Brake system Wheels/fasteners Frame fasteners
" Engine oil level " Air...Transmission oil " Engine breather
E filter (if equipped)
"
Perform these services.
66 change coolant every 2 years Check operation; clean often; E Emission-Related Service J Have an authorized Polaris dealer perform these procedures more often for vehicles...
Owners Manual - Page 70
... filter change J Valve clearance
E E
J Fuel system/filter
" Radiator
(if applicable) (if applicable)
100 H 100 H 100 H 100 H 100 H 100 H
12 M 12 M 12 M 12 M 12 M 12 M
1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600)
" Cooling hoses " Engine mounts
Exhaust muffler/ pipe
J Spark plug
E
"
J Ignition Timing
Perform these services.
67 lubricate; clean external...
Owners Manual - Page 82
... for drying the CVT.
79 Turn the fuel valve on page 81 for service as soon as possible, whether you succeed in starting it with a new plug. 8. Take the vehicle to water below . 1.
Vehicle Immersion
MAINTENANCE AND LUBRICATION
CAUTION
If your ATV to a dealer before starting the engine. If necessary, repeat the drying procedure. 11...
Owners Manual - Page 84
...not hold the throttle wide open for service as soon as the owner, you have the following instructions to dry it in the owner's manual. Take the vehicle to your dealer as outlined in any...may occur at high speeds, creating large amounts of this product. Place the transmission in severe injury or death. Allow the engine RPM to settle to drain. If the belt slips, repeat the process. ...
Owners Manual - Page 101
... allow proper ventilation to engine damage. Make sure tire pressure is well ventilated. 4. Using suitable supports under the frame, raise the vehicle slightly so that the tires are not touching the ground. 3. MAINTENANCE AND LUBRICATION
Cleaning and Storage
Storage Tips
See page 103 for the part numbers of the service or owner's manual to completely grease...
Owners Manual - Page 109
... control malfunction Other mechanical failure Overheated engine
Engine Stops or Loses Power
Solution
Turn fuel valve to reserve, refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark...your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery to 12.8 VDC Replace with recommended fuel Inspect and clean or replace See ...
Owners Manual - Page 111
...:
LIMITATIONS OF WARRANTIES AND REMEDIES
ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD.
When requesting warranty service you may cause engine damage. however, you must take it to a Polaris dealer authorized to perform warranty service.
Owners Manual - Page 112
... longer be required to obtain documentation from country to perform the warranty repair. Dealers may also be eligible for warranty or service bulletin coverage of any questions. If you should consult an authorized dealer to determine this vehicle's warranty or service bulletin coverage if you have any kind. (Vehicles registered to vehicles that have not followed the procedure set out...
Owners Manual - Page 118
...Engine ...70 Operator Safety ...6-29 Override Switch ...37
T
Taillight/Brakelight Lamp Replacement ...77 Throttle Cable Freeplay ...91 Throttle Lever ...38 Tire Tread Depth ...94 Toe Alignment ...87 Towing ...52-53 Transmission Gear Selector ...44 Transmission... ...78 Specifications ...100-102
V
Vehicle Identification Numbers ...5 Vehicle Immersion ...79
W
Warranty ...107-110 Washing the ATV ...
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