2006 Polaris Ranger 500 2x4 Problems and Repair Information
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Free 2006 Polaris Ranger 500 2x4 manuals!
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Popular 2006 Polaris Ranger 500 2x4 Manual Pages
Owners Manual - Page 4
... best and is outlined in the world today. Your manual contains instructions for minor maintenance, but information about major repairs is interested in this owner's manual. Have your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. For safe and enjoyable operation of your accessories and clothing delivered right to follow the instructions and...
Owners Manual - Page 8
... strictly follow the warnings contained in this manual can result in your owner's manual.
Read and understand your owner's manual, which includes valuable information about all warnings before operating the vehicle. Familiarize yourself with all critical components on hills or over obstacles, if you are thoroughly inspected at specific intervals.
5 No person under 16 years...
Owners Manual - Page 44
... vehicle to the floorboards (1). Give special attention to the lever repeatedly until braking action is normal. If it 's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 53.
Proceed slowly, avoiding rocks and obstacles. 4. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission...
Owners Manual - Page 58
...wear J
Battery
" Front gearcase oil (if equipped) " Rear gearcase oil
(if equipped)
" Transmission oil "
Perform these services.
55 Periodic Maintenance Chart
Item
MAINTENANCE AND LUBRICATION
Maintenance Interval Remarks
Perform all services at whichever maintenance interval is reached first.
(whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H 25 H Pre-Ride Pre-Ride Pre...
Owners Manual - Page 59
... Cable/
E ETC Switch
J Choke cable
E E Carburetor air
intake ducts/ flange Drive belt Cooling system (if applicable)
" Engine oil change
" Oil filter change Inspect routing, condition Inspect; E Emission-Related Service J Have an authorized Polaris dealer perform these procedures more often for proper sealing/air leaks Inspect; lubricate; replace if necessary Inspect; adjust; replace as...
Owners Manual - Page 60
...Miles (Km) 100 H 12 M - clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace as needed Change every two years Clean out Adjust as needed
" Radiator
(if applicable) (if applicable)
" Cooling hoses " Engine...Inspect for vehicles subjected to water, mud, etc. E Emission-Related Service J Have an authorized Polaris dealer perform these ...
Owners Manual - Page 80
... been ingested into the PVT follow the steps outlined below the floor. 2. Remove the spark plug. 4. Turn the engine over several times with electric start the engine. Reconnect the fuel pump wires. 9.
Disconnect the fuel pump wires. 3. Take the vehicle to your RANGER to start . Tighten the carburetor drain screw. 8.
If necessary, repeat the drying procedure. 10...
Owners Manual - Page 82
... for cracks, deterioration, abrasion, or leaks. Filter Systems (2X4, 4X4)
Breather Filter and Hoses
1. Replace as needed . 5. MAINTENANCE AND LUBRICATION
1
2
CAUTION
Operation of the arrow to clean the fuel filter.
79 Fuel Filter
Your Polaris vehicle is equipped with the arrow pointing toward the engine and secure the clamps. Blow gently through the filter in...
Owners Manual - Page 84
If the engine idle speed is not satisfactory, 2X4 and all other conditions are favorable, the 4X4 carburetor can be performed as outlined in the Periodic ... engine idle RPM for the RANGER TM is 1200 +/- 200. Recommended engine idle RPM for the RANGER 2X4 and 4X4 is 1000 +/- 100. Place the transmission in the neutral position. 1 2. Warm up the engine by running the vehicle approximately...
Owners Manual - Page 99
Perform all unpainted metal surfaces to prevent rusting. Spray oil on rubber parts or in extended or off the ground. 7. Cover the vehicle with a canvas cover. Remove the spark plug and pour approximately one ounce of the sun. 4. Drain the engine side cover (4X4... oil on all necessary repairs and thoroughly clean the vehicle. 2. Operate the starter for the vehicle. Store it in a...
Owners Manual - Page 105
Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air ... 26_ @ 3600 rpm BPR4EY
102 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Dry Weight Cargo Box (L x W x H) Min. SPECIFICATIONS
RANGER TM
Gross Vehicle Weight Fuel Capacity Towing Capacity Max.
Owners Manual - Page 106
... 4 wheel hydraulic disc Foot activated, mechanical 2 dual beam, 35W, quartz/halogen 2 single beam, 5W 2 single beam, 5W 1.0 W
See your Polaris dealer for jetting and clutching specifications.
103 Low Gear Reduction - Reverse Gear Reduction - Front Drive Ratio - Front Tire Size - SPECIFICATIONS
RANGER TM
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Final...
Owners Manual - Page 107
...Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Dry Weight Cargo Box (L x W x H) Min. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle ...W 10.2:1 Electric 34 mm CV Mikuni CDI 30_ @ 5000 rpm NGK BKR5E SPECIFICATIONS
RANGER 2x4
Gross Vehicle Weight Fuel Capacity Towing Capacity Max.
Owners Manual - Page 108
High Drive Ratio - Front Drive Ratio - Rear Tire Pressure - Final Tire Size - Front Tire Pressure - Reverse Gear Reduction - Rear Brakes, Front/Rear Brake..., quartz/halogen 5W 1.0 W
See your Polaris dealer for jetting and clutching specifications.
105 SPECIFICATIONS
RANGER 2x4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Front...
Owners Manual - Page 110
Front: Drive Ratio - Rear Tire Pressure - Reverse Gear Reduction - Front Tire Pressure - High Drive Ratio - Final Tire Size - Front Tire Size - Rear Brakes, Front/Rear Brake, ...5W 1.0 W
See your Polaris dealer for jetting and clutching specifications.
107 SPECIFICATIONS
RANGER 4X4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction -
Owners Manual - Page 113
... air filter Other mechanical failure Overheated engine
Solution
Refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery to 12.5 VDC Replace with...
Owners Manual - Page 116
....
If You Move: If you have not followed the procedure set out above, your vehicle to perform the warranty repair.
Outside the Country where your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export. Vehicles importation rules vary considerably from a private citizen outside of the selling dealer's authorized location...
Owners Manual - Page 119
... of the LSI engine, for any warranted emission-related part unless performed by an authorized dealer (c) Failure to use . E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use recommended fuel as specified in the 2005 and later Owner's Manual (d) Repairs and diagnosis performed outside of an...
Owners Manual - Page 125
... (4X4) ...70 Fuel Cap ...26 Fuel Filter ...79 Fuel Gauge ...26 Fuel Safety ...22
C
Carburetor Adjustment ...81 Cleaning Your RANGER ...95 Component Locations ...23-25 Console ...28 Coolant ...72 Coolant Level ...73 Cooling System (2x4, 4X4) ...72-74 Cooling System Operation ...72 Crankcase Emission Control System . 51 Cylinder Head Torque ...88
G
Gear Selector ...29 Gearcase Specification Chart...
Owners Manual - Page 126
... ...90 Tires ...90-91 Tool Kit ...94 Torque Specifications ...90 Towing Capacities ...47 Towing Loads ...47 Trailer Hitch Bracket ...26 Transmission ...69 Troubleshooting ...108-110
R
Radiator and Cooling Fan ...Radiator Coolant Level ...Rear Gearcase ...Rear Spring Adjustment ...Removal from Storage ...73 74 71 88 97
V
Vehicle Break-In Period ...32 Vehicle Identification Numbers ...4 Vehicle...
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