2004 Polaris Pro X Snowmobiles Problems and Repair Information
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Free 2004 Polaris Pro X Snowmobiles manuals!
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Popular 2004 Polaris Pro X Snowmobiles Manual Pages
Owners Manual - Page 2
PROPOSITION 65 WARNING
Snowmobile engines discharge fuel and exhaust, which they operate. Failure to cause cancer, birth defects or other reproductive harm, onto the snow on all product labels. Keep this manual and on which contain chemicals known to the State of the instructions and safety precautions in serious injury or death.
WARNING
The...
Owners Manual - Page 5
... experience have gone into the engineering, design, and development of your dealership for all utility and recreational vehicles manufactured in the Polaris Service Manual and should be sure to follow the instructions and recommendations in this owner's manual. Have your accessories and clothing delivered right to your service needs during, and after, the warranty period. We also take...
Owners Manual - Page 7
... in the owner's manual. Safety ...10
This section describes safe vehicle operation and identifies warning...performed before riding. TABLE OF CONTENTS
Introduction ...7
This section contains helpful information for an optimum riding experience. The Perfect Fit ...32
This section explains how to solving problems.
Warranty ...118 Index ...124
5
Operation ...53
This section explains proper engine...
Owners Manual - Page 14
... remain properly seated to stay clear of other snowmobilers. Survival Preparation
For your dealer perform track service and alignment procedures. If it while warming up or stand behind it isn't possible to ride with the engine running.
Always stop the engine before attempting adjustments.
Always tell someone where you're going and how long...
Owners Manual - Page 22
... by your dealer at specific mileage intervals. Rider Capacities
Polaris PRO X snowmobiles are thoroughly inspected by shifting of these models indicates single rider operation. SAFETY
Operator Safety
Maneuverability
Control and maneuverability comes not only through the steering and skis, maximum control is a well-engineered and well-constructed recreational vehicle. A decal on the...
Owners Manual - Page 25
...If any decal becomes illegible or comes off, contact your Polaris dealer to air box foam removed or engine failure will result.
7075351
Pressure Cap Warning
This warning decal is printed on the snowmobile for your ... carefully. If any of the decals depicted in this manual differ from the decals on your protection. Read and follow the instructions of liquid cooled models:
23
Owners Manual - Page 30
.... Headlight Dimmer Switch 13. Controls for a list of specific features on the following pages. Accessories are illustrated on your machine. Brake Lever Speedometer Reverse Indicator Light Tachometer Temperature Light Engine Stop Switch Throttle Control Choke Control Recoil Starter Handle 10. Refer to your Owner's Manual Supplement for these features. Park Brake Lock 12. FEATURES...
Owners Manual - Page 48
...will result in center cooler damage or damage to obtain proper vehicle control on the skis and track must be at least 1...results from outside edge of non-Polaris traction products. Track warranties are added to the track, wear strips must be maintained...result because of lack of the spec to avoid excessive wear. THE PERFECT FIT
Accessories
CAUTION
Aggressive studding patterns may require...
Owners Manual - Page 50
... and smoothly. Have the throttle serviced immediately.
The lever should malfunction, loss of your snowmobile. Your snowmobile is critical.
PRE-RIDE INSPECTIONS
Before Starting the Engine
WARNING
Worn, damaged, or malfunctioning components may cause serious injury or death. Read and Understand Your Owner's Manual
Read the Owner's Manual completely and refer to the idle...
Owners Manual - Page 53
... track damage. NOTE: Track damage or failure caused by operation on ice or poor lubrication conditions voids the track warranty.
Before Starting the Engine
PRE-RIDE INSPECTIONS
Check for damage before using the vehicle. Track Inspection
WARNING
Always inspect the track for Proper Operation of water without snow cover, icy trails, and no...
Owners Manual - Page 63
A lean mixture (too much fuel, too little air) may foul plugs and cause generally poor engine performance. A rich mixture may result in the air intake system. Jetting Guidelines
Changes in your Polaris dealer perform any carburetor adjustments. All carburetors must be encountered.
61 Jet the carburetors carefully for all altitudes and/or temperatures. A rich mixture...
Owners Manual - Page 65
... may cause erratic machine behavior and loss of control, which could result in the throttle cable may be used to an authorized Polaris dealer for service. If the engine doesn't start the engine. DO NOT continue to an authorized Polaris dealer for...
Owners Manual - Page 89
... cause serious burns to check the coolant when he performs the fall tune-up on your skin.
Use of antifreeze and distilled water should be done when the engine is warm or hot. This service must be added. Ask your Polaris dealer to your snowmobile.
Engine Cooling - If the pressure cap (A) needs replacement, contact...
Owners Manual - Page 112
... secured away from the fuel tank to an approved fuel container using a siphon pump. Be sure wiring harness is tilted rearward. 3. Transfer unused fuel from sharp edges, steering linkage, moving parts, and hot exhaust parts.
110 Wait one to two minutes and perform steps 3 to drain the fuel system. MAINTENANCE
Extended Storage
Engine and Carburetor Protection
Using...
Owners Manual - Page 115
.... SEE YOUR DEALER. -Foreign object caught or Hi-fax melted to track clips due to ground. Engine Troubleshooting
TROUBLESHOOTING
CAUTION: Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. Driven clutch malfunction
Harsh drive clutch engagement Drive belt turns over
Drive belt worn or too...
Owners Manual - Page 116
... than normal pulls to start
Poor gasoline or not -Replace with fresh winter fuel. Seizure is a result of poor lubrication, inadequate fuel supply, broken parts, or improper cooling. -Fuel may have entered crankcase while vehicle was standing or being transported. TROUBLESHOOTING
Engine Troubleshooting
Problem
Noise in drive system
Probable Cause
Broken drive clutch components Bearing failure...
Owners Manual - Page 120
... all dealerships with Polaris policies and procedures and will aid in recovery of stolen machines. WARRANTY
Service And Warranty Information
Obtaining Service and Warranty Assistance
Read and understand the service data and the Polaris warranty information contained in this manual. A. Details of all stolen units to aid owners of your Polaris dealer for replacement parts...
Owners Manual - Page 122
...) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD.
How to Obtain Warranty Service
If your dealer to repair Polaris snowmobiles. This warranty gives you specific legal rights, and you if inconsistent with your snowmobile requires warranty service, you may use of the above limitation may cause engine damage. however, you must present your original selling...
Owners Manual - Page 124
.... S Electrical components are covered. Consumer Exclusions
S Each repair visit after the original purchase date, free of the snowmobile. S Damage caused by improper fuel or oil. S Cooling system coverage is subject to a $50 deductible per visit. The free Second Year Engine Service Contract is honored by all warranties/service contracts. This form is transferable 120 days after...
Owners Manual - Page 125
...: Warranty or Service Bulletin repairs must show the dealer photo identification from country to Polaris Industries in your vehicle will continue to be required to Get Service
In the Country where your warranty coverage. If you have received authorization for export. You may also be covered by an authorized Polaris dealer. Exported Vehicles
WARRANTY
EXCEPT WHERE SPECIFICALLY...
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