2015 Kawasaki MULE 4010 Trans4x4 Problems and Repair Information

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Owners Manual - Page 5

...the use of the vehicle after consulting with the emission control system within the warranty period, you in keeping this record, we have low emission levels. This Owner's Manual contains those maintenance ... of maintenance, repair, or replacement, of any device or element of this vehicle, you are necessary to ensure compliance with your dealer to resolve any problem after such device...
Owners Manual - Page 7

...life for purchase from any authorized Kawasaki Mule dealer. The Service Manual contains detailed disassembly and maintenance information. Motorcycle & Engine Company © 2013 Kawasaki Heavy Industries, Ltd. FOREWORD Congratulations on their own work should remain with the proper operation of your vehicle's controls, its features, capabilities, and limitations. Please read this...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering ...
Owners Manual - Page 9

...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ...Fuel... ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 132 132 133 134 135 ...
Owners Manual - Page 13

12 SPECIFICATIONS Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Grade Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Overall Drive Ratio: Front Rear Forward Reverse 4WD gear 2-speed & reverse, automatic 3.9 ∼ 0.85...
Owners Manual - Page 31

... be genuine Kawasaki components. Make sure the cargo will void the utility vehicle warranty. We strongly recommend that you make sure that the vehicle is not overloaded and that all parts and accessories you add to steer and may break. They may affect vehicle handling in an unsafe operating condition. Before you operate it, make...
Owners Manual - Page 37

...light will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer to the "Steering Wheel" section in order. NOTE Steering Wheel This vehicle is in the "MAINTENANCE ... more difficult than usual or you install wireless equipment on when the engine starts, there may affect the ECU. Stop driving immediately and see an authorized Kawasaki...
Owners Manual - Page 48

...of poor quality or nonrecommended fuel may result in unsatisfactory performance. The Antiknock Index is posted on unleaded gasoline only. GENERAL INFORMATION 47 Fuel Requirements: Fuel Type This vehicle is certified to detonation or "knocking." The octane rating of its resistance to operate on service station pumps in the table below. Fuels Containing Oxygenates Gasoline frequently...
Owners Manual - Page 49

...), also known as STA-BIL) with cosolvents and corrosion inhibitors. You may result. Certain ingredients of the fuel which minimizes gummy deposits. Be extra careful not to 17.2%). Never store this manual. Fuel system damage and performance problems may use gasoline containing up to spill gasoline or gasoline oxygenate blends during refueling. Never use "gasohol...
Owners Manual - Page 56

...the label next to "R" (Reverse) and vice versa when the vehicle is moving or with three different shift levers: the gear shift ...indicated on the dashboard, to Operate" chapter. GENERAL INFORMATION 55 j Shift Levers This vehicle is equipped with the engine running above idling speed, or the transmission could be damaged. "N" (Neutral) Position E. A. The gear shift lever has four...
Owners Manual - Page 63

.... To avoid injury and property damage, observe the following precautions: Installing procedure for installing the winch and other accessory as necessary. Do not install or operate a winch without reading and understanding the operator's manual supplied with a bracket for a winch below the radiator. After installing the winch, be supplied by the winch maker...
Owners Manual - Page 64

... refer to the Service Manual for cuts, cracks, damage, or excessive wear. Check for the red band in tread. Always perform daily checks before operation. Inhaling carbon monoxide can cause serious brain injury or death. Fuel ...Enough fuel in serious damage or an accident. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Engine oil ...Oil level...
Owners Manual - Page 65

... in.). Electrical Equipment ...All lights and horn work. j Oil level between level lines (when engine is cold), no leaks. Coolant level between "H" and "L" lines on or damage to rest ... free play , rough spots, or strange noises. 64 HOW TO OPERATE Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks. Brakes ...Check for dirt on the dipstick, no...
Owners Manual - Page 67

j DANGER Battery acid generates hydrogen gas which is flammable and explosive under the left end of the front • Remove seat. Seek medical attention....practical, a 12 volt booster battery and jumper cables may be removed and charged. In the event of the vehicle battery. A. 66 HOW TO OPERATE Jump Starting If your vehicle's battery is "run down," it should be used to start the...
Owners Manual - Page 69

... cargo or towing a trailer will increase braking distances. NOTE the engine speed drops near an idle, the vehicle has no engine braking. the parking brake. • Release Gradually engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. 68 HOW TO OPERATE Moving Off the brake pedal. •...
Owners Manual - Page 73

... way down to "2WD", the transmission may not shift all the way up to "2WD". ○When the shift lever is moved from "4WD" to "4WD". To shift back into "2WD" until the vehicle has rolled a short distance. When the shift lever is moving or with the engine running above idling speed, or...
Owners Manual - Page 77

... people in reverse, or the transmission may be sure there are climbing steep inclines, or driving on paved surfaces, because it increases tire and drive train wear and makes...operate the gear shift lever to the Gear Shift Lever in the "Starting the Engine" section. Before shifting into low range. To stop the vehicle completely. NOTE • • • • • •...
Owners Manual - Page 95

...hole but DO NOT SCREW IT IN. Oil Level Inspection the vehicle on level ground. • Park Lift the cargo bed and...'s manual. • Install the filler cap and gear case guard. Seizure can lock the rear wheels and skid the rear tires, ... SAE90 Hypoid gear oil for Limited Slip Differentials Transmission Case Oil In order for the transmission, differential, pinion, and ring gears to function ...
Owners Manual - Page 141

... the unit. You are responsible for notifying your warranty is important to your vehicle according to Kawasaki Motors Corp., U.S.A. The most important thing to you from manufacturing defects in this owner's manual. 140 YOUR WARRANTY/OWNER SATISFACTION YOUR WARRANTY/OWNER SATISFACTION Welcome to Kawasaki's high standards. The warranty does not cover the cost of sale. What...
Owners Manual - Page 142

... the service history. YOUR WARRANTY/OWNER SATISFACTION 141 You will also file all receipts for the service and/or items necessary to perform the maintenance so that will be sure to replace worn parts such as tires, chains, brakes, and for repairs needed authorization from your Kawasaki vehicle if there is a failure, investigating the cause of the problem...

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