2012 Kawasaki MULE 600 Problems and Repair Information

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Owners Manual - Page 6

..., CA 92799-5252 (866) 802-9381 consumer.services@kawasaki-usa.com NOTE żWhen properly performed, these optional parts may be emissions system "tampering" and vehicle performance is a problem with the dealership management and need to take it and any warranty issues. To assist you in the appropriate Kawasaki Service Manual. You should keep a maintenance record for inspection...
Owners Manual - Page 8

... vehicle's controls, its features, capabilities, and limitations. No part of your purchase of the Mule and should remain with the proper operation of this manual...their Mule, a Service Manual is sold. However, there may be reproduced without prior notice or obligation. The Service Manual contains detailed disassembly and maintenance information. Motorcycle & Engine Company © ...
Owners Manual - Page 9

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400A)...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ......
Owners Manual - Page 14

... Timing Spark Plug Lubrication System Engine Oil: Type Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with API SG, SH, SJ, SL, SM and JASO MA, MA1, MA2 rating Viscosity Capacity DRIVE TRAIN Driving Type Transmission Type (A) Gear (2WD/4WD) (B) Gear...
Owners Manual - Page 21

Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. LOCATION OF PARTS 19 28. 29. 30. 31. Accessory Connector 39. 40. 41. 42. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A) 37. Ignition Switch 38. Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Parking Brake Warning Light 33. 34. 35. 36.
Owners Manual - Page 35

... Overloading or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. Do not install seating or carry passengers in the "...the cargo bed can cause changes in the "How to start the engine. Warm the engine up , spark plug fouling and poor fuel economy may be tossed about or even thrown out causing serious injury ...
Owners Manual - Page 38

... can lead to 17.2%). Gasoline/Alcohol Blends - Fuel system damage and performance problems may result in unsatisfactory performance. If this condition is approved for use in areas of a strategy to sell such reformulated fuels as "gasohol" is allowed to continue it can also be covered under warranty. Fuels Containing Oxygenates Gasoline frequently contains oxygenates (alcohols and...
Owners Manual - Page 46

...Hi-Lo Shifting" section in the "How to Operate" chapter. 2WD-4WD Shift Lever (KAF400A) This vehicle can lead to the right of the high range for ordinary off-highway use. Gear Shift Lever B...."N" (Neutral) Position D. 44 GENERAL INFORMATION The KAF400A is equipped with the engine running above idling speed, or the transmission could be operated either in "2WD" or "4WD". Use the low gearing ...
Owners Manual - Page 52

... death. Push the pedal down to the rest position when released. Trailer Hitch Bracket (Accessory) This vehicle can be adequate throttle pedal play and correct throttle stop position adjustment. Remember that the throttle pedal returns normally before starting the engine. Do not attach a trailer to any other location or you may lose control...
Owners Manual - Page 55

... kPa (0.47 kgf/cm², 7 psi) 110 kPa (1.1 kgf/cm², 16 psi) Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. j WARNING Failure to a safe operating condition. Fuel ...Enough fuel in serious damage or an accident.
Owners Manual - Page 56

54 HOW TO OPERATE Transmission Case Oil ...Oil level between H and L lines, no leaks. Steering ...Steering wheel free play 2 a 5 mm (0.1 a...to rest position when released. Action smooth without excessive play 2 a 5 mm (0.1 a 0.2 in each cell. Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). Throttle pedal operates smoothly and returns to lights. Battery...
Owners Manual - Page 60

... evenly and firmly. • WARNING Carrying cargo or towing a trailer will increase braking distances. Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to allow more distance to control the vehicle's speed. żPractice starting and stopping (using the brakes) until you are familiar with the controls...
Owners Manual - Page 63

... "L" to "N", if it is moving or with the engine running above idling speed, or the transmission could be damaged. Reversing Gears the throttle pedal, and stop the vehicle. • Release When you want to operate the vehicle in reverse, • stop the vehicle completely, allowing the engine to slow to idling speed, and move the lever...
Owners Manual - Page 68

...Engine" section. To stop the vehicle completely. Driving in reverse, close the throttle and gradually apply the brake. Refer to be damaged. Remember: żLook behind you before backing up to the Gear Shift Lever in reverse, or the transmission... drive in "4WD" on paved surfaces, because Remember: it increases tire and drive train wear and makes the steering feel tight. żUse...
Owners Manual - Page 70

...you have enough power to reach the top of the hill and stalls, allow the vehicle to roll slowly straight back down the hill controlling its descent with the brakes. ...pedal is caused by the vehicle's automatic transmission which releases the engine at the bottom of visibility. This is released completely and the engine speed drops near an idle, the vehicle has no engine braking. Do not turn...
Owners Manual - Page 71

... by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. Use the brakes to prevent it from stalling. Proceed slowly and cautiously. Apply the brake as necessary. Do not turn , do so carefully and gradually. NOTE żWhen the throttle pedal is loose because the tires are...
Owners Manual - Page 85

... maintenance chart. Check the differential oil according to enter the transmission case. j A. Dipstick C. the vehicle on the dipstick. out the dipstick and check the oil level.... Seizure can lock the rear wheels and skid the rear tires, with consequent loss of the transmission, differential, pinion, ...
Owners Manual - Page 101

... the • Turn carburetor, and check to support it . Guard Plate B. a suitable container under certain conditions and cause severe burns. j A. Do not smoke. Wipe any fuel off the engine before servicing. Before performing any appliance with the Periodic Maintenance Chart. Quick Rivets (6 p.c.s.) E. WARNING Gasoline is extremely flammable and can restrict the flow of...
Owners Manual - Page 129

....com for more information if you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. Here is important to the maintenance schedule shown in this owner's manual. What Am I Responsible For? You are responsible for notifying your vehicle according to your vehicle's limited warranty. Frequently Asked Questions What is a problem, and you don't already have the...
Owners Manual - Page 130

... range of services, parts, accessories, and information on your service in the event of a failure you understand them at the time of an accident, to be caused by improper servicing, it yourself or take your vehicle to a Kawasaki dealer, be sure to perform the maintenance so that will be responsible for paying for repairs needed authorization from...

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