2012 Kawasaki MULE 4010 4x4 Diesel Problems and Repair Information
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Popular 2012 Kawasaki MULE 4010 4x4 Diesel Manual Pages
Owners Manual - Page 5
... have the responsibility to make sure that consist of a modified injection pump and injection timing characteristics. Maintenance and Warranty Proper maintenance is engine modifications that the recommended maintenance is carried out according to the instructions in this Owner's Manual at the end of this manual where an authorized Kawasaki dealer, or someone equally competent, can...
Owners Manual - Page 7
... Mule when it is the result of Kawasaki's engineering expertise and a tradition of this publication may be competent mechanics and possess the special tools described in the Service Manual.
Jan. 2011. (1). Please read this Owner's Manual carefully before starting your Mule at the time of your vehicle's controls, its features, capabilities, and limitations. Those who...
Owners Manual - Page 8
... Weather Starting ...Starting After Fuel System Service ...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Mule ...Hi-Lo Shifting...Reversing Gears ...2WD-4WD Shifting ...Shifting the Differential ...SAFE OPERATION ...Unfamiliar Terrain ...Driving in Reverse ...Driving in "4WD" ...Turning the Vehicle...Hills...Climbing Hills...Descending Hills...Traversing Hillsides...
Owners Manual - Page 9
... Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Injection Pump...Fuel Filter ...Fuel Tank Vent...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ...
122 125 126 127 128 128 129 130 ...
Owners Manual - Page 13
SPECIFICATIONS 11 Engine Oil: Type Viscosity Capacity API CF or CF-4 class SAE 10W-40 3.3 L (3.5 US qt) 4.1 L (4.3 US qt) ...in.) 23 × 11-10 Tubeless
Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio:
Forward Reverse Forward Reverse
Transmission Gear Ratio:
Front Final Gear Case Oil Front Final Gear Case Oil Capacity...
Owners Manual - Page 34
...causing serious injury or death. Passengers riding in the cargo bed. Refer to the "Starting the Engine" section in the "start" position. Do not install seating or carry passengers in the cargo ...Overloading or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. Always lower and latch the bed before driving. The...
Owners Manual - Page 46
... indicated on the dashboard, to the shift lever. Gear Shift Lever B. "H" (High) Position C. 44 GENERAL INFORMATION
j Shift Levers
This vehicle is equipped with a sub-transmission to allow maximum transmission efficiency. Make certain that the vehicle is completely stopped and the engine is idling before shifting from "H" (High), "L" (Low) to "R" (Reverse) and vice versa when the...
Owners Manual - Page 52
... Button
NOTE
żThe power steering system functions only when engine is equipped with the electronic control unit (ECU) or loosen...service, see "Steering Wheel" section). A. If the steering becomes more difficult than usual or you install wireless equipment on board, contact
an authorized dealer. j
Steering Wheel
This vehicle is running. żIf you experience other steering problems...
Owners Manual - Page 53
...the pedal down to the rest position when released. In addition, there must be a problem with the light itself. Throttle Pedal
The throttle pedal is in one second if the ...check that the throttle pedal returns normally before starting the engine. Power Steering Warning Light
A. Spring pressure returns the pedal to increase engine speed. GENERAL INFORMATION 51
j Power Steering Warning Light...
Owners Manual - Page 57
After installing the winch, be supplied by the winch maker for installing the winch and other accessory as necessary. Follow a manual to be sure to a cross -member. Winch Bracket
4. 5. j
A. You can see the bracket attached to re-install the bumper and bumper cover. GENERAL INFORMATION 55 3.
Owners Manual - Page 58
... the following items each day before operation.
Fuel ...Engine oil ...Air Cleaner ...Tires ...Enough fuel in serious damage or an accident. Oil level between level holes (when engine is minimal, and habitual performance of these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for cuts, cracks, damage, or excessive...
Owners Manual - Page 59
... smoothly and returns to lights. Brakes ...Check for dirt on or damage to rest position when released. Brake fluid level between level lines (when engine is cold), no leaks. HOW TO OPERATE 57 Transmission Case Oil ...Oil level between H and L, no leaks. Throttle ...Throttle pedal free play , rough spots, or strange noises.
Owners Manual - Page 65
...380;When the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. Employ the brakes to prevent it from...a trailer will increase braking distances. This is released completely and
the engine speed drops near an idle, the vehicle has no engine braking. Failure to allow more distance to the "OFF" position....
Owners Manual - Page 68
NOTE
żWhen
the shift lever is moved from "H" (High) or "L" (Low) to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged.
NOTE
żWhen the shift lever is moved from "4WD" to the "R" (Reverse) position.
2WD-4WD Shifting
the...
Owners Manual - Page 72
... change gears while driving the vehicle in reverse, close the throttle and gradually apply the brake.
it increases tire and drive train wear and ...the Gear Shift Lever in the "Starting the Engine" section. If maximum torque is needed in these situations, ...gradually. żTo stop while driving in reverse, or the transmission may be sure there are climbing steep inclines, or driving on...
Owners Manual - Page 74
...severe injury or death. If you can't see what is released completely and
the engine speed drops near an idle, the vehicle has no engine braking. This is loose, use "4WD" with the gear shift lever left in...and, if the incline is steep and/or the surface is caused by the vehicle's automatic transmission which releases the engine at the bottom of the hill. If you cannot see far enough ahead. ...
Owners Manual - Page 91
WARNING
Vehicle operation with insufficient, deteriorated, or contaminated oil causes accelerated wear of control, accident, and injury. j
A. Transmission Case B. Oil Filler Plug
NOTICE
Be careful not to allow any dirt or foreign materials to the owner's manual. Seizure can lock the rear wheels and skid the rear tires, with consequent loss of the transmission, differential, pinion...
Owners Manual - Page 105
... rear edge of the seat upward. • Place a suitable container under certain conditions. this includes any fuel off the engine before working. Fuel Filter B.
WARNING
Fuel is extremely flammable and can restrict the flow of fuel and cause injection pump damage. Turn the main switch OFF. Wipe any appliance with the Periodic Maintenance Chart. j
A. Do not...
Owners Manual - Page 136
... for notifying your dealer immediately if there is a problem, and you, as tires, brake pads, transmission drive belts, chains, sprockets, etc. The most important thing to the Kawasaki family! What is a Limited Warranty? 134 YOUR WARRANTY/OWNER SATISFACTION
YOUR WARRANTY/OWNER SATISFACTION
Welcome to know about your warranty is that it protects you from manufacturing defects in...
Owners Manual - Page 137
... by your product and on Kawasaki. The dealership is responsible for repairs needed authorization from your new Kawasaki vehicle. You may purchase a Kawasaki Service Manual and any necessary repairs, whether they are covered by the limited warranty or not. You can also do it would not be sure to a Kawasaki dealer, be covered by the limited...
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