2011 Kawasaki MULE 4010 Trans4x4 Diesel Problems and Repair Information

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Owners Manual - Page 6

...vehicle. Those items identified by gases. You should also retain copies of maintenance work orders, bills, etc., as verification of this engine family is engine modifications that consist of this Owner's Manual at the end of a modified injection pump and injection timing characteristics. The fuel...the intake manifold. Maintenance and Warranty Proper maintenance is used to ...
Owners Manual - Page 8

...Service Manual is available for your Mule, give it is the result of Kawasaki's engineering expertise and a tradition of a new Kawasaki Mule. The Service Manual contains detailed disassembly and maintenance information. No part of this Owner's Manual... and text in the Service Manual. FOREWORD Congratulations on their own work should, of your vehicle's controls, its features,...
Owners Manual - Page 9

... OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Cold Weather Information...Lighting/Electrical Accessory Connectors ...Brake Pedal...Cargo Bed ...Glow Plug Light ...Coolant Temperature Warning Light...Fuel Tank...Fuel Requirements: ...Fuel Gauge...Air Filter Restriction Gauge...
Owners Manual - Page 10

...Vehicle...Hills...Climbing Hills...Descending Hills...Traversing Hillsides ...Sliding and Skidding...Driving through Water...MAINTENANCE AND ADJUSTMENT ...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Injection Pump...Fuel Filter ...Fuel......Tires ...Joint...
Owners Manual - Page 14

12 SPECIFICATIONS Compression Ratio Starting System Cylinder Numbering Method Firing Order Injection Pump Lubrication System Engine Oil: Grade 24.8 : 1 Electric starter Right to left, 1-2-3 1-2-3 Denso VE Type Forced Lubrication (wet sump) Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke...
Owners Manual - Page 16

... the KAF950G in every aspect: controls, features, and specifications except for the camouflage surface treatment. *Kawasaki Performance Oils and Lubricants have been specifically engineered for your Kawasaki. 14 SPECIFICATIONS LOAD CAPACITY Maximum Vehicle Load (Including occupants and cargo) Maximum Cargo Bed Load Short bed mode Long bed mode 318 kg (kg (700 lb) 499 kg (kg...
Owners Manual - Page 37

... seating or carry passengers in the "LOADING INFORMATION" chapter. Refer to the "Starting the Engine" section in the "How to Operate" chapter for 5 seconds when the main key is...35 WARNING Overloading or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. j Glow Plug Light The glow plug light goes on for ...
Owners Manual - Page 49

... climbing hills, pulling a trailer, or keeping constant low speeds for agricultural use. "H" (High) Position C. GENERAL INFORMATION 47 j Shift Levers This vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. Gear Shift Lever The gear shift lever is located on the label next to Operate" chapter.
Owners Manual - Page 55

GENERAL INFORMATION 53 j Steering Wheel This vehicle is equipped with the electronic control unit (ECU) or loosen the ...;The power steering system functions only when engine is in the "MAINTENANCE AND ADJUSTMENT" chapter. The steering wheel position can be adversely affected and will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. Power ...
Owners Manual - Page 59

Winch Bracket 4. 5. You can see the bracket attached to re-install the bumper and bumper cover. Follow a manual to be sure to a cross -member. j A. Screws A. GENERAL INFORMATION 57 3. Side Plate B. After installing the winch, be supplied by the winch maker for installing the winch and other accessory as necessary.
Owners Manual - Page 60

... operating condition. Fuel ...Engine oil ...Air Cleaner ...Tires ...Enough fuel in a well-ventilated area. Operate only in tank, no leaks. Oil level between level holes (when engine is minimal, and habitual performance of these checks will help ensure safe, reliable operation. Check for the action required to return the vehicle to the Service Manual for any irregularities...
Owners Manual - Page 61

...pedal free play 5 a 10 mm (0.2 a 0.4 in.). Coolant ...Coolant level between level lines (when engine is cold), no leaks. Throttle ...Throttle pedal free play 2 a 10 mm (0.1 a 0.4 in .). ...Steering wheel free play , rough spots, or strange noises. HOW TO OPERATE 59 Transmission Case Oil ...Oil level between level lines, no leaks. Electrical Equipment ...All lights and horn work.
Owners Manual - Page 67

... towing a trailer. HOW TO OPERATE 65 Braking NOTE Stopping the Engine the throttle pedal completely. • Release Put the gear shift lever into the "N" (Neutral) posi• tion. j żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from rolling. •...
Owners Manual - Page 70

... on. When the shift lever is moving or with the engine running above idling speed, or the transmission could be damaged. j NOTICE Do not shift from "H" (High) or "L" (Low) to "R" (Reverse) and vice versa when the vehicle is moved from "2WD" to "4WD", the transmission shifts immediately. NOTE żWhen the shift lever is...
Owners Manual - Page 80

... circumstances, when the vehicle is needed in "...are no obstacles or people in reverse, or the transmission may be sure there are climbing steep inclines, or ... driving the vehicle in your way. It also helps break loose, with the shift lever. it increases tire and drive train... and "Hi-Lo Shifting sections. To stop the vehicle completely. Driving in reverse, close the throttle and gradually ...
Owners Manual - Page 82

...limit of the hill. If you can't see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of visibility. Do not climb hills where you cannot see ... and/or the surface is released completely and the engine speed drops near an idle, the vehicle has no engine braking. If the vehicle does not have mastered the controls and basic operating maneuvers...
Owners Manual - Page 83

This is loose because the tires are more likely to skid and braking effectiveness will be done very carefully and gradually to avoid tipping the vehicle over . DO NOT EXCEED MAXIMUM ...sideways across a hill may cause the vehicle to control the vehicle's speed. Be careful if the surface is caused by the vehicle's automatic transmission which releases the engine at very low speed to prevent ...
Owners Manual - Page 99

...transmission, differential, pinion, and ring gears to the owner's manual. the oil has completely drained out, install the • After drain plug with a good quality oil as specified in seizure. Seizure can cause an accident and injury. j Oil Level Inspection the vehicle... gear case guard. MAINTENANCE AND ADJUSTMENT 97 WARNING Oil on tires can make them with soap and water. Check the oil ...
Owners Manual - Page 145

... the maintenance schedule shown in material or workmanship during the warranty period. YOUR WARRANTY/OWNER SATISFACTION 143 YOUR WARRANTY/OWNER SATISFACTION Welcome to Kawasaki's high standards. Your satisfaction is a problem, and you don't already have the GTPP. You are responsible for more information if you , as tires, brake pads, transmission drive belts, chains, sprockets, etc.
Owners Manual - Page 146

... inspecting your Kawasaki vehicle if there is responsible for the dealership's operations, its operation, maintenance, and warranty provisions so you understand them at the time of the problem, and getting any necessary special tools directly from Kawasaki if the repair is responsible for completing the set up and pre-delivery service of services, parts, accessories, and information...

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